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Elon Musk says SpaceX could build new Moon spacesuits for NASA

Elon Musk says that SpaceX could help keep a 2024 Moon landing on track by building spacesuits for NASA. (SpaceX)

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A new report from NASA’s Office of the Inspector General (OIG) strongly suggests that spacesuit availability, of all things, could prevent NASA from returning humans to the Moon on schedule in 2024.

Days prior, a similar watchdog office (GAO) denied protests from Blue Origin and Dynetics that were preventing NASA and SpaceX from working on the Starship-derived lander that will land those same humans on the Moon. Now, in an indirect response to NASA OIG’s analysis of the status of NASA’s next-generation spacesuit procurement efforts, CEO Elon Musk says that SpaceX may be able to provide its own custom Moon-rated spacesuits on top of a Starship lander.

As it turns out, SpaceX is already one of around two dozen “interested parties” [PDF] active in NASA’s new xEVAS (Exploration Extravehicular Activity Services) program – an effort to commandeer the spectacular success of commercial cargo and crew programs to replace half-century-old spacesuits. xEVAS has currently released a draft Request for Proposal (RFP) and is awaiting responses to that draft until mid-August before releasing the true RFP in mid-September.

Interested parties will then have until mid-October to submit proposals to design and build modern EVA (extravehicular activity) spacesuits capable of supporting astronauts on the lunar surface and on spacewalks in Earth orbit. NASA says it will then take a full five (or seven) months to review those proposals, downselect, and reward at least one or two contracts – hopefully resulting in two redundant EVA systems much like the 2+ redundant providers NASA chose to support its Commercial Crew (CCP) and Cargo Resupply Services (CRS) programs.

Over the last decade and a half, NASA has been very gradually working on its own next-generation EVA suits. Known as “xEMU,” the program has been less than smooth, running into multiple issues, funding shortfalls, and delays over the years. NASA OIG’s August 10th, 2021 report [PDF] says that the minimum two xEMU suits needed to support a planned crewed Moon landing as early as 2024 are almost certainly not going to be ready by 2024 after COVID-19, funding shortfalls, and technical difficulties recently delayed the program by almost two years. The office estimates that those NASA-built EVA suits will be ready absolutely no earlier than April 2025.

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However, in April 2021, NASA kicked off its brand new xEVAS program – a program that strongly implies that the agency is all but giving up on building its own xEMU EVA suits. While it appears that the agency still plans to build six of its own xEMU suits as a hedge against its innovative, unprecedented xEVAS EVA-suits-as-a-service program, there’s a chance that NASA’s prospective commercial providers could help mitigate or outright prevent spacesuit availability from delaying humanity’s return to the Moon.

Of course, with NASA set to award xEVAS contracts no earlier than either March or May 2022, providers would be left with a mere ~30 months to design, prototype, build, and qualify what amount to personal human-rated spacecraft (EVA suits). According to NASA, “the goal is to achieve one or more EVA service demonstrations as early as 2024, and the full suite of commercial EVA services beginning as soon as feasible thereafter” – an extraordinarily ambitious target.

Notably, for its spectacularly successful Crew Dragon program, SpaceX has already developed and repeatedly flown a custom pressure suit for Dragon astronauts. That IVA suit is designed to keep astronauts alive in the event of spacecraft depressurization. Due to the mobility they must provide and a resultant need for light and portable power and life support systems, EVA suits are dramatically more complex than IVA suits, which offer very little mobility when fully pressurized and are permanently connected to their spacecraft through umbilicals.

If anyone can rise to the challenge of developing an EVA suit from scratch in two years, though, it’s likely SpaceX.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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