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SpaceX’s next step towards airplane-like Falcon 9 reusability expected in 2018

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Speaking at an impromptu IAC 2018 talk, Vice President of Build and Flight Reliability Hans Koenigsmann confirmed earlier this month that SpaceX is aiming to conduct its first triple reuse of a Falcon 9 booster before the year is out.

While not entirely confident on the specific mission it would end up flying on, Koenigsmann floated the company’s next Vandenberg, CA launch – Spaceflight Industry’s SSO-A rideshare – as a prime candidate, tentatively targeting November 19th.

B1048’s second launch and landing, captured from the same camera perspective. (Pauline Acalin)

As of November 19th, only two Falcon 9 Block 5 boosters will be candidates for a third reuse – B1046 and B1048. Falcon 9 B1048 launched for the second time just days ago, placing Earth observation satellite SAOCOM 1A in orbit before performing the first return-to-launch-site (RTLS) recovery on the West Coast, also marking the debut of SpaceX’s long-dormant LZ-4 landing zone. Aside from playing a role in one of the most spectacular launch-related light shows ever created, B1048 is noteworthy for being SpaceX’s second-fastest Falcon 9 booster turnaround, taking just 74 days to go from its first launch and landing to its second operational use.

While B1046 – launched first on May 11th and again on August 7th – will have had more than three months of potential refurbishment by SSO-A’s Nov. 19 launch target, both of its two launches involved relatively high-energy profiles with heavy payloads, resulting in higher (and thus more damaging) heating during reentry. B1048, on the other hand, has launched a heavy set of 10 Iridium NEXT satellites into a low-energy orbit and then launched the much lighter SAOCOM 1A spacecraft into an equally low orbit, translating to much more forgiving reentries and thus much easier refurbishment.

Later at IAC 2018, Hans spoke in more detail about the leading challenges facing SpaceX in this relatively mature stage of reusable rocketry optimization. Most notably, he seemed to imply that the most difficult aspect of refurbishing Falcon 9 boosters was damage caused to its nine Merlin 1D engines while taking the brunt of Falcon 9’s reentry inertia, not hugely surprising given the awkward geometry and sheer force behind a booster traveling more than 2000 meters per second.

 

It’s possible that SpaceX will set B1046 up as the pathfinder for all future reusability milestones, including the 3rd, 4th, and 5th booster flights and beyond. However, B1048 may well be in better condition, is already directly stationed at its refurbishment facility, and will have another relatively low-energy launch ahead of it if assigned to SSO-A. Critically, flying for the third time on SSO-A – as few as 43 days after its second orbital launch – will require B1048 to break SpaceX’s record for faster Falcon 9 booster turnaround by more than 50%, despite the fact that it would have two full operational missions under its belt.

It may sound more mundane than other crowning SpaceX achievements, particularly with the focus on numbers that might seem arbitrary and unimportant at first glance, but it’s actually difficult to overstate just how important the third reuse of a Falcon 9 booster is, particularly if that pathfinder happens to break refurbishment records at the same time.

SpaceX’s ultimate goal is to build and launch rockets with airplane-like reusability and reliability, eventually flying boosters and other components upwards of 100-1000 times each, and the jump from two flights per core to three will be the best evidence yet that the company is making rapid progress in that direction.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms Robotaxi expansion plans with new cities and aggressive timeline

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

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Credit: Tesla

Tesla confirmed its intentions to expand the Robotaxi program in the United States with an aggressive timeline that aims to send the ride-hailing service to several large cities very soon.

The Robotaxi program is currently active in Austin, Texas, and the California Bay Area, but Tesla has received some approvals for testing in other areas of the U.S., although it has not launched in those areas quite yet.

However, the time is coming.

During Tesla’s Q4 Earnings Call last night, the company confirmed that it plans to expand the Robotaxi program aggressively, hoping to launch in seven new cities in the first half of the year.

Tesla plans to launch in Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. It lists the Bay Area as “Safety Driver,” and Austin as “Ramping Unsupervised.”

These details were released in the Earnings Shareholder Deck, which is published shortly before the Earnings Call:

Late last year, Tesla revealed it had planned to launch Robotaxi in Las Vegas, Phoenix, Dallas, and Houston, but Tampa and Orlando were just added to the plans, signaling an even more aggressive expansion than originally planned.

Tesla feels extremely confident in its Robotaxi program, and that has been reiterated many times.

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Although skeptics still remain hesitant to believe the prowess Tesla has seemingly proven in its development of an autonomous driving suite, the company has been operating a successful program in Austin and the Bay Area for months.

In fact, it announced it achieved nearly 700,000 paid Robotaxi miles since launching Robotaxi last June.

With the expansion, Tesla will be able to penetrate more of the ride-sharing market, disrupting the human-operated platforms like Uber and Lyft, which are usually more expensive and are dependent on availability.

Tesla launched driverless rides in Austin last week, but they’ve been few and far between, as the company is certainly easing into the program with a very cautiously optimistic attitude, aiming to prioritize safety.

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Tesla (TSLA) Q4 and FY 2025 earnings call: The most important points

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

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Credit: @AdanGuajardo/X

Tesla’s (NASDAQ:TSLA) Q4 and FY 2025 earnings call highlighted improving margins, record energy performance, expanding autonomy efforts, and a sharp acceleration in AI and robotics investments. 

Executives, including CEO Elon Musk, discussed how the company is positioning itself for growth across vehicles, energy, AI, and robotics despite near-term pressures from tariffs, pricing, and macro conditions.

Key takeaways

Tesla reported sequential improvement in automotive gross margins excluding regulatory credits, rising from 15.4% to 17.9%, supported by favorable regional mix effects despite a 16% decline in deliveries. Total gross margin exceeded 20.1%, the highest level in more than two years, even with lower fixed-cost absorption and tariff impacts.

The energy business delivered standout results, with revenue reaching nearly $12.8 billion, up 26.6% year over year. Energy gross profit hit a new quarterly record, driven by strong global demand and high deployments of MegaPack and Powerwall across all regions, as noted in a report from The Motley Fool.

Tesla also stated that paid Full Self-Driving customers have climbed to nearly 1.1 million worldwide, with about 70% having purchased FSD outright. The company has now fully transitioned FSD to a subscription-based sales model, which should create a short-term margin headwind for automotive results.

Free cash flow totaled $1.4 billion for the quarter. Operating expenses rose by $500 million sequentially as well.

Production shifts, robotics, and AI investment

Musk further confirmed that Model S and Model X production is expected to wind down next quarter, and plans are underway to convert Fremont’s S/X line into an Optimus robot factory with a capacity of one million units.

Tesla’s Robotaxi fleet has surpassed 500 vehicles, operating across the Bay Area and Austin, with Musk noting a rapid monthly expansion pace. He also reiterated that CyberCab production is expected to begin in April, following a slow initial S-curve ramp before scaling beyond other vehicle programs.

Looking ahead, Tesla expects its capital expenditures to exceed $20 billion next year, thanks to the company’s operations across its six factories, the expansion of its fleet expansion, and the ramp of its AI compute. Additional investments in AI chips, compute infrastructure, and future in-house semiconductor manufacturing were discussed but are not included in the company’s current CapEx guidance.

More importantly, Tesla ended the year with a larger backlog than in recent years. This is supported by record deliveries in smaller international markets and stronger demand across APAC and EMEA. Energy backlog remains strong globally as well, though Tesla cautioned that margin pressure could emerge from competition, policy uncertainty, and tariffs. 

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Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

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tesla model s model x
(Credit: Tesla)

Tesla is bringing closure to its flagship Model S and Model X vehicles, which CEO Elon Musk said several years ago were only produced for “sentimental reasons.”

The Model S and Model X have been light contributors to Tesla’s delivery growth over the past few years, commonly contributing only a few percentage points toward the over 1.7 million cars the company has handed over to customers annually since 2022.

However, the Model S and Model X have remained in production because of their high-end performance and flagship status; they are truly two vehicles that are premium offerings and do not hold major weight toward Tesla’s future goals.

On Wednesday, during the Q4 2025 Earnings Call, Musk confirmed that Tesla would bring closure to the two models, ending their production and making way for the manufacturing efforts of the Optimus robot:

“It is time to bring the Model S and Model X programs to an end with an honorable discharge. It is time to bring the S/X programs to an end. It’s part of our overall shift to an autonomous future.”

Musk said the production lines that Tesla has for the Model S and Model X at the Fremont Factory in Northern California will be transitioned to Optimus production lines that will produce one million units per year.

Tesla Fremont Factory celebrates 15 years of electric vehicle production

Tesla will continue to service Model S and Model X vehicles, but it will officially stop deliveries of the cars in Q2, as inventory will be liquidated. When they’re gone, they’re gone.

Tesla has been making moves to sunset the two vehicles for the better part of one year. Last July, it stopped taking any custom orders for vehicles in Europe, essentially pushing the idea that the program was coming to a close soon.

Musk said back in 2019:

“I mean, they’re very expensive, made in low volume. To be totally frank, we’re continuing to make them more for sentimental reasons than anything else. They’re really of minor importance to the future.”

That point is more relevant than ever as Tesla is ending the production of the cars to make way for Optimus, which will likely be Tesla’s biggest product in the coming years.

Musk added during the Earnings Call on Wednesday that he believes Optimus will be a major needle-mover of the United States’ GDP, as it will increase productivity and enable universal high income for humans.

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