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SpaceX Dragon returns astronauts to Earth after record-breaking spaceflight

Crew Dragon's parachutes glow an ethereal white in an infrared view of the spacecraft's descent. (NASA)

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After spending almost 200 days in orbit, a SpaceX Crew Dragon spacecraft has successfully returned four international Crew-2 astronauts to Earth, marking major firsts both for the company and NASA.

Launched on April 23rd, 2021, NASA astronauts Shane Kimbrough and Megan McArthur, ESA astronaut Thomas Pesquet, and JAXA astronaut Akihiko Hoshide are now safely back on Earth, marking the successful end of their Crew-2 mission. Unusually, due to poor weather conditions, Crew-2 has returned to Earth before their Crew-3 counterparts and replacements were able to join them at the International Space Station (ISS) and are now scheduled to fill the void left behind no earlier than November 11th after a launch late on November 10th.

Crew-2’s near-flawless undocking, reentry, descent, and splashdown should nevertheless add no additional risk of delay.

Crew Dragon C206 is pictured floating shortly after its second successful orbital reentry. (NASA)

For a number of reasons, Crew-2’s safe recovery is a major milestone for SpaceX and spaceflight in general. Most notably, following flight-proven Crew Dragon C206’s flawless second launch earlier this year, Crew-2 is officially the first time an orbital space capsule has twice safely carried humans to and from orbit – and after spending longer in space than any other US crewed spacecraft in history. While there was little reason for doubt, Dragon’s first successful ‘reused’ recovery is nevertheless an absolutely essential and historic milestone for SpaceX, a company that one day aims to routinely launch and land dozens of people at a time on Earth and other planets.

NASA – through its Space Shuttle program – is the only other entity in history to successfully launch and reuse a crewed orbital spacecraft, making SpaceX the second member of perhaps the most exclusive club in all of spaceflight.

Unexpectedly, despite indications from NASA in a recent prelaunch press conference that the maneuver would be skipped to increase schedule flexibility, Crew-2’s Dragon spacecraft ultimately performed the first US space station ‘flyaround’ maneuver in a decade. Astronaut Thomas Pesquet – rapidly becoming one of the best astronaut photographers in recent memory – took the opportunity to capture a number of photos of the ISS. NASA isn’t looking for anything in particular in those photos but they will still assuredly be useful for station engineers.

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While numerically flawless, during Crew Dragon C206’s second descent, one of its four main parachutes lagged behind the other three during a process known as parachute inflation. Associate Administrator Kathy Lueders noted the odd appearance of the chute – which eventually expanded to its proper size – in comments shortly after crew egress but she confirmed that Dragon’s descent rate was nominal, meaning that the apparent nonconformance had zero impact on Dragon’s recovery and splashdown. The chute behavior – and Crew-2 recovery performance in general – will be reviewed in Crew-3’s launch readiness review (LRR) as early as November 9th.

Dragon’s partially uninflated main chute is visible in the second photo from the right. (NASA)

SpaceX’s recovery team continues to refine Crew Dragon recovery procedures and Crew-2 certainly continued that trend. An hour and fifteen minutes after the spacecraft was in orbit and traveling seven kilometers (4.5 mi) per second and less than an hour after splashdown, all four Crew-2 astronauts were safely removed from Dragon and moved to medical facilities. All four will now be prepared to return by helicopter to dedicated facilities on land.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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