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SpaceX’s Crew Dragon suffers catastrophic explosion during static fire test
Six weeks after the spacecraft completed its orbital launch debut, SpaceX’s first flight-proven Crew Dragon capsule suffered a catastrophic explosion seconds before a planned SuperDraco test fire.
In the last nine years, SpaceX has successfully built, tested, launched, and recovered Cargo and Crew Dragons 18 times, including five instances of Cargo Dragon capsule reuse, all with minor or no issues. The April 20th event is the first time in the known history of SpaceX’s orbital spacecraft program that a vehicle – in this case, the first completed and flight-proven Crew Dragon capsule – has suffered a total failure. Regardless of the accident investigation’s ultimate conclusions, the road ahead of Crew Dragon’s first crewed test flight has become far more arduous.
According to information acquired by NASASpaceflight.com, SpaceX was in the middle of a series of static fire tests meant to verify that the flight-proven capsule was in good working order after Crew Dragon’s inaugural mission to orbit. The spacecraft was to be tested near SpaceX’s Cape Canaveral Landing Zone facilities, where the company has a small but dedicated space for Dragon tests. Crew Dragon C201’s testing began earlier on Saturday, successfully firing up its smaller Draco maneuvering thrusters. This transitioned into a planned SuperDraco ignition, what would have been the first such integrated test fire for capsule C201.
SpaceX planned to rapidly reuse Crew Dragon C201 for an upcoming in-flight abort (IFA) test, in which the spacecraft would be required to successfully escape from Falcon 9 at the point of peak aerodynamic stress (Max Q). Based on a leaked video of the failure, one or several faults in Crew Dragon’s design and/or build led to a near-instantaneous explosion that destroyed the spacecraft. Sound in the background seems to indicate that the explosion occurred several seconds before the planned SuperDraco ignition, a major concern given their pressure-fed design.
As pressure-fed rocket engines specifically designed to be the basis of a launch escape system, Crew Dragon and its SuperDraco thrusters are meant to be ready to ignite at a millisecond’s notice once they are armed in a flight-ready configuration. It’s safe to say that ten seconds away from a specifically planned ignition is one of those moments, although there is a limited chance that SpaceX’s static fire procedures intentionally diverge from an abort-triggered ignition. Regardless, the fact that Crew Dragon was destroyed before the ignition of its SuperDracos is not an encouraging sign.
Instead of a problem with its high-performance abort thrusters, it can be tentatively concluded that Crew Dragon’s explosion originated in its fuel tanks or propellant plumbing. Such an immediate and energetic explosion points more towards a total failure of propellant lines or valves (or their avionics), while another – and potentially far more concerning – cause could be one of Crew Dragon’s pressure vessels. In a space as enclosed as a Dragon capsule, the rupture of a pressure vessel could trigger a chain reaction of pressure vessel failures, freeing both oxidizer (NTO) and fuel (MMH). Known as hypergolic propellant, NTO and MMH ignite immediately (and violently so) when mixed.
It’s quite possible that the accident investigation to follow will be SpaceX’s most difficult and trying yet. Regardless of the specific cause, the footage of Crew Dragon C201’s demise does not support any positive conclusions about the fate of astronauts or passengers, had they been aboard during the violent explosion. Seemingly triggered in some way by the very system meant to safely extricate Crew Dragon and its astronauts from a failing Falcon 9 rocket, major work will need to be done to prove to NASA that the spacecraft is safe. Sadly, Boeing’s Starliner spacecraft – funded in parallel with Crew Dragon under NASA’s Commercial Crew Program – suffered a far less severe but no less significant failure during a static fire test of its own abort thrusters. Boeing was forced to remove the impacted hardware from its flight plans to extensively clean, repair, and rework the service module.
NASA is now faced with the fact that both of the spacecraft it supported with CCP have exhibited major failures related to their launch escape systems. Crew Dragon’s catastrophic explosion comes as a particularly extreme surprise given how extensively SpaceX has already tested the SuperDraco engines and plumbing, as well as the successful completion of the spacecraft’s launch debut. In the process of DM-1 launch preparations, Crew Dragon likely spent a minimum of 80 minutes with its SuperDraco thrusters and propellant systems primed and ready to abort at any second, apparently without a single mildly-concerning issue.
Godspeed to SpaceX and NASA as they enter into this challenging and unplanned failure investigation.
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Tesla all but confirms that affordable Model Y is coming Monday
It does appear that October 7 would be the date when the world sees Tesla’s actual idea of what an affordable vehicle would be like.
Tesla has released a cryptic teaser of a product that would be announced on Monday, October 7, 2025. Based on the company’s hint, it does appear that the product would be the affordable Model Y that has been spotted doing road tests across the country over the past months.
Affordable Model Y sightings
Last week, news emerged that a number of key Tesla influencers visited Gigafactory Texas for a private event. These included veteran Tesla YouTubers, car reviewers, influencers on X, and even a teardown expert who provided the initial insights on how to improve the original Model 3 sedan. At the same time, an uncovered unit of the apparent affordable Model Y was posted online. The vehicle was reportedly sighted close to Giga Texas.
The new Model Y variant had some notable changes from the standard Model Y. Its fascia seemed inspired by the Model 3 sedan instead of the Cybertruck, and its roof seemed blacked out. Overall, it looked like a simpler Model Y designed to be offered at an affordable price.
The weekend teasers
Teasers about an upcoming product were posted by Tesla’s official account on social media platform X, though the electric vehicle maker made it a point to keep things very vague. Initially, a closeup video of what appeared to be an aero wheel was posted, though it was vague enough that some speculated that it could be Elon Musk’s long-announced HVAC system instead.
On Sunday, another teaser video was posted featuring the headlights of a new car. This brought speculations that the new Roadster might finally be announced. Inasmuch as a new Roadster unveiling would be exciting, however, it was evident that the headlights in the new teaser were a match to the uncovered affordable Model Y unit that was spotted close to Giga Texas a few days ago. With this in mind, it does appear that October 7 would be the date when the world sees Tesla’s actual idea of what an affordable vehicle would be like.
Elon Musk
Tesla releases cryptic teaser for something massive and it’s coming this week
On Sunday morning, Tesla released a nine-second teaser video of what appears to be either a vehicle wheel, fan, or some sort of propeller, but there are no real clues as to what it could be exactly.
Tesla has released a cryptic teaser for something massive, and it will release details on it this week. With many different projects in the works, there is a lot of speculation going on about what it could potentially be, but we have a few ideas.
On Sunday morning, Tesla released a nine-second teaser video of what appears to be either a vehicle wheel, fan, or some sort of propeller, but there are no real clues as to what it could be exactly.
It then ends with “10/7,” meaning it will announce something on October 7, which is this Tuesday:
— Tesla (@Tesla) October 5, 2025
Given that Tesla has been working on a handful of pretty notable projects that are set for unveiling at the end of this year, and there are some clues that seem to point in their direction with this short teaser video.
There are two projects that come to mind almost immediately: the Tesla Roadster is one, and the “E41” or affordable model is the other. Here’s what we know about both:
Tesla Roadster Demo Event
Tesla said earlier this year that it would have a demo event for the Roadster to unveil some new technologies and show off what it has been working on over the past few years.
There have been a lot of crazy things in the works for the Roadster, including a SpaceX package that would use cold-gas thrusters for an insane 1.1-second 0-60 MPH acceleration rate. This package was also supposed to help it hover, something CEO Elon Musk has teased for the past few years.
The Roadster was ready for release earlier this year, but after Chief Designer Franz von Holzhausen and VP of Powertrain Lars Moravy showed Musk what they had come up with, he wanted more.
Moravy said on the Ride the Lightning podcast earlier this year:
“What we had come up with exceeded what we originally planned. So, Elon was like, ‘Wow, great. Let’s do more!'”
The Roadster event was coined as “the most epic demo,” and since it was planned for the end of 2025, it is totally feasible to believe this could be it.
Tesla ‘E41’ Affordable Model
Some believe the teaser could be the official launch of Tesla’s affordable model, which Musk said earlier this year is simply a stripped down Model Y.
There have been some sightings of this vehicle in the past few weeks, including one on Friday that showed the vehicle completely uncovered for the first time:
🚨 It looks like the new affordable Tesla Model Y was spotted near Giga Texas
Model Y body with the Model 3 fascia, no glass roof, and looks as if there is a front bumper camera!
Should be coming soon! https://t.co/UAXQMHjM23 pic.twitter.com/9lC5te9GnW
— TESLARATI (@Teslarati) October 3, 2025
The launch of the affordable model makes sense, especially from a timing perspective. With the $7,500 EV tax credit officially coming to a close on September 30, many are wondering how Tesla will spark growth in its deliveries. A more affordable EV would be the perfect response, and it is something that Tesla has been working on for some time.
Other Potential Ideas
There are some pretty interesting ideas as to what the teaser could be apart from the Roadster or affordable model. Some believe it could be a cooling fan for a GPU cluster, which would make sense considering Tesla’s prowess in data.
Grok also made an interesting guess, stating it could be a propeller for a secret air taxi Tesla is developing. This seems sort of our of left field.
We do know Tesla hosted a handful of influencers at Gigafactory Texas this past week, so whatever the company showed them is likely what will be unveiled on Tuesday.
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Tesla Optimus is learning martial arts in new video teasing capabilities
For the past few months, Tesla has been refining its capabilities and making some serious progress on what Optimus is capable of. This morning, Musk released a new video showing Optimus learning Kung Fu, perhaps its most impressive feat yet.
Tesla Optimus is learning martial arts, a new video released by CEO Elon Musk shows, a crazy development and advancement in the robotics project the company has been working on for a few years.
Optimus has been a major focus of Tesla for the past several years, especially as Musk has said he believes it will be the biggest product of all time and could be the biggest contributor to the company’s valuation.
For the past few months, Tesla has been refining its capabilities and making some serious progress on what Optimus is capable of. This morning, Musk released a new video showing Optimus learning Kung Fu, perhaps its most impressive feat yet:
Tesla Optimus learning Kung Fu pic.twitter.com/ziEuiiKWn7
— Elon Musk (@elonmusk) October 4, 2025
The video shows Optimus working with a Kung Fu teacher, known as a Shifu, going through what appears to be some sort of routine of combinations. It’s quite impressive to see the fluidity of the movements and Optimus’s ability to keep up with Shifu.
Tesla has been “working hard” to scale Optimus production, Musk said last week, a project that has obviously confronted both AI and manufacturing teams with a variety of challenges.
The plan is to have an annual production run-rate of one million units by 2030, and there were plans to build 5,000 units this year.
Musk still believes Optimus will make up roughly 80 percent of Tesla’s value. In January, he said it would be “overwhelmingly the value of the company.”
Tesla plans to launch the Gen 3 version of Optimus soon, and although a video of a new-look prototype was released by Marc Benioff, the CEO of Salesforce, the company’s frontman stated that this was not what the next-generation prototype would look like.
Elon Musk confirms Tesla has never shown Optimus V3 design yet
This video seems to show there is still significant progress being made on the Optimus project, and it will be perhaps one of the most impressive humanoid robots available to consumers in the coming years.
Tesla all but confirms that affordable Model Y is coming Monday
Tesla releases cryptic teaser for something massive and it’s coming this week
Tesla Optimus is learning martial arts in new video teasing capabilities
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