Connect with us

News

SpaceX crushes commercial Falcon 9 reuse record with radio satellite launch

Published

on

SpaceX has crushed its commercial Falcon 9 reuse record with the successful December 13th launch of Sirius XM’s newest radio satellite while simultaneously debuting fairing reuse on customer missions.

Weighing around 7 metric tons (~15,400 lb) at liftoff, the SXM-7 spacecraft was carried aloft by Falcon 9 booster B1051, marking the rocket’s seventh successful launch and landing and the first time SpaceX has used a four-flight, five-flight, or six-flight booster on a non-Starlink mission.

The willingness of customers Maxar and Sirius XM exemplify a major secondary benefit of SpaceX’s internal Starlink satellite constellation launches, 14 of which the company has completed in 2020 alone. With such a huge number of largely 100%-internal launches, SpaceX has been able to rapidly push the envelope of Falcon 9 reuse, flying boosters on their sixth and seventh missions for the first time. In 2020, despite debuting four new boosters, that wealth of Starlink opportunities has meant that the average booster supporting each of SpaceX’s 25 launches (thus) far completed 3.5 flights.

Thanks to the sheer number of internal launch opportunities SpaceX has available, the company has been able to extensively demonstrate the reliability of new levels of Falcon 9 reuse. In other words, while Sirius XM and Maxar are the first commercial customers to fly a payload on a Falcon 9 booster’s seventh launch, SpaceX had already successfully launched and landed several Falcon 9 boosters for the fifth and sixth time – and one for the seventh time just weeks prior – before the commercial debut.

The same is even more true with fairing reuse, as SXM-7 marked SpaceX’s first commercial Falcon fairing half reuse ever despite the fact that the SXM-7 was also the company’s 14th fairing half reuse overall. At this point in time, SpaceX is unequivocally the only company on Earth performing what amount to operational orbital-class flight tests. With such extensive full-fidelity flight test data available, convincing commercial customers of the viability of flight-proven hardware is likely a dramatically easier task.

SpaceX likely reused the T/E-side fairing half seen here on SXM-7, though both halves were caught in a fairing recovery first back on July 21st. (Richard Angle)
The reused fairing half is again visible on the T/E side of Falcon 9 ahead of SXM-7’s Dec 13 launch. (Richard Angle)

That foreknowledge also likely allows SpaceX to confidently offer or negotiate discounts with customers willing to be the first non-Starlink payload to use an nth-flight booster or fairing. For example for the reuse of a single fairing half alone, costing around $2.5 million for SpaceX to replace, the company probably offering Sirus XM and Maxar a discount of $500,000-$1,000,000+ and had the flight data on hand to prove that reusing a fairing half caught at sea wouldn’t add an appreciable risk of mission failure or satellite contamination.

For being the first customer to launch on a six-flight Falcon 9 booster, Sirius XM likely received an even more substantial discount of $5-10 million. SpaceX – believed to have an internal Starlink launch cost of $15M or less excluding satellite production – almost certainly still secured a profit despite offering what is likely the lowest launch cost in the world for a multi-ton geostationary satellite by a large margin.

Falcon 9 B1051.6, a new upper stage, and a 50%-flown fairing prepare to launch SXM-7. (Richard Angle)

Meanwhile, thanks to B1051’s seventh successful landing, SpaceX has two seven-flight Falcon boosters it can use to push the envelope even further into eight, nine, ten, and possibly even more launches in 2021.

Advertisement
-

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla’s two defunct flagship models are getting a big upgrade

Published

on

Tesla’s two recently-defunct flagship models, the Model S and Model X, are getting a big upgrade, according to the company’s Head of AI, Ashok Elluswamy.

Older Hardware 3 Model S and Model X vehicles have been the last major holdouts in Tesla’s Full Self-Driving v14 Lite rollout, and that wait now appears to be ending.

Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

At Tesla’s Cybercab launch, AI chief Ashok Elluswamy told Ryan McCaffrey that he thought the S and X build “was supposed to go out last week.” Evidently, Elluswamy expects the suite to be rolled out to those HW3 Model S and Model X very soon:

Those cars are not the current Model S and Model X, which already ship with Hardware 4. They are the pre-refresh flagships built around Tesla’s older Autopilot computer, often called HW3 or AI3.

Tesla stopped putting that computer in new vehicles years ago, which is why owners treat these S and X cars as a closed generation. Model 3 and Model Y vehicles on the same computer began receiving v14 Lite in late June 2026 and saw a wider North American expansion in July. South Korea followed as an early international market. The S and X versions of the same software never joined that wave.

v14 Lite is Tesla’s way of squeezing the current v14 driving stack onto hardware that cannot run the full AI 4 model. The company describes the process as distillation: behaviors learned on the newer computer, including reinforcement learning and offline models, are compressed so the older chip and cameras can use them as a guide.

Early descriptions put the distilled network at roughly 15 percent of the original size. The result is still supervised Level 2 driving. Tesla has been clear that HW3 cannot support unsupervised Full Self-Driving or robotaxi operation because of memory and bandwidth limits.

The feature list is what made the wait so frustrating for S and X owners, as plenty of new features are to be shipped with it.

Official notes for the first Lite build, firmware 2026.20.5.1, added parking, unparking, and reversing; arrival options for a parking lot, street, driveway, or curbside; speed profiles that stay available at all times; and start-from-park engagement. Tesla also claimed better handling of merges, forks, pedestrians, traffic lights, and cut-ins, plus fewer false slowdowns and smoother lane centering.

A mid-July follow-on build, 2026.20.6.10, added more of the Hardware 4 interface, including a standalone Self-Driving app and the ability to start a trip from Park without a brake-pedal confirmation.

Elluswamy called that version the one “likely going to wide release.”

That wide release already reached most other HW3 cars in the United States and Canada. International timing still depends on regional validation and regulatory approval. For S and X owners, the remaining work appears to be model-specific validation rather than a new software stack.

There is no official Tesla changelog or build number for those two models yet, only Elluswamy’s offhand timeline. Some HW3 drivers who already have Lite report large gains over v12.6; others have described new indecision or phantom braking. The next test will be whether the same software lands cleanly on the older flagships that have waited the longest.

Continue Reading

Cybertruck

This tiny Tesla Cybertruck adjustment has big advantages

Published

on

Credit: Wes Morrill | X

Yesterday, we reported on Tesla Cybertruck getting some major adjustments from a manufacturing standpoint in an effort to make the all-electric pickup more cost-effective, more reliable, more serviceable, and more easily produced.

Tesla Cybertruck engineer reveals new changes in ‘constantly evolving’ pickup

One of those changes was the addition of a self-reinforcing polypropylene aero shield that sits underneath the truck. Previously, Tesla utilized aluminum for this, but the self-reinforcing polypropylene was more durable while also being cheaper and lighter.

Tesla has revealed another small change it made to the Cybertruck, and it has to do with the side repeater cameras.

Tesla does not wait for a new model year to improve its vehicles. On September 8, Cybertruck lead engineer Wes Morrill posted side-by-side photos of an updated side repeater camera housing now rolling off the line at Gigafactory Texas.

The triangular camera pod mounted on the front fender looks almost identical at first glance. A closer look reveals a revised contour that uses the air already flowing around the truck to keep the lens clearer in rain and road spray.

The side repeater cameras sit in an exposed position on the Cybertruck’s angular stainless-steel body.

In wet weather, they readily collect water droplets that can degrade the image Autopilot and Full Self-Driving use for lane changes and blind-spot monitoring. Early production trucks sometimes left owners wiping lenses by hand or accepting temporary restrictions on driver-assistance features.

Tesla has added washers to cameras on certain other models and on Cybercab prototypes, but those active systems add cost, complexity, and extra potential leak points.

The new housing solves the problem with passive geometry. Subtle changes in the surround create localized airflow disturbances as the vehicle moves. Those eddies physically push water droplets away from the optical surface. Morrill called the result “pure vision improvement” achieved at “no cost penalty.” Once the production mold is updated, every subsequent part costs the same as the original.

The advantages compound quickly. Clearer cameras in rain improve the reliability of driver-assistance features precisely when they are needed most. The design consumes no extra energy and introduces no new failure modes.

New Cybertrucks built after the tooling changeover receive the updated part automatically. Some owners of trucks delivered as late as June 2026 have already confirmed they received the revised housing. Retrofit questions have appeared in replies, and the cameras appear electrically compatible, though Tesla has not announced an official service program.

A few millimeters of reshaped housing will not make headlines the way a new battery pack does, but these changes are incremental and increase the Cybertruck’s effectiveness as a vehicle over time.

This improvement illustrates how Tesla continues to refine the Cybertruck after volume production began. Better wet-weather vision, zero added cost, and no extra hardware add up to a meaningful gain in everyday usability and safety.

Continue Reading

News

Tesla is rolling out a new FSD version with a massive safety addition

Published

on

Credit: Tesla

Tesla is rolling out a new version of its Full Self-Driving suite to some owners that comes with the massive addition of a safety feature.

Tesla is rolling out Automatic Collision Evasion with the 2026.27.6 Software Update, which started rolling out to some vehicles last night. We received the update, along with Full Self-Driving v14.3.9, as well as v14.2 Lite, which has identical release notes as the previous version and seems to have some refinements and improvements in behavior and performance.

However, most of the attention has fallen on the Automatic Collision Evasion feature, which we covered in an article last week.

The function will activate Full Self-Driving to “try to keep your vehicle safe and then continue driving. It can engage in the following situations while you are driving manually:

  • Scenario 1: A frontal collision is imminent and braking alone may not avoid it.
  • Scenario 2: Your vehicle detects that you are not sufficiently attentive to the road (for example, reaching toward the back seat), or that Full Self-Driving (Supervised) may have been unintentionally disengaged.”

Essentially, FSD will take over when the vehicle determines you are not paying sufficient attention or are heading toward a potential collision. The addition of this feature is incredibly useful as distracted driving is a major issue in today’s world.

Along with the new safety feature is Tesla FSD v14.3.9, which has no additional release notes compared to the previous version, but in my first drives, my first impression is that operation is great, and parking is still sort of a pain point.

Additionally, Tesla v14.2. Lite has arrived. A great review of that is available here:


The addition of an Automatic Collision Evasion feature is similar to that of other collision avoidance systems that are used by companies like Hyundai, Kia, and Genesis. These programs typically utilize radar and camera sensors to apply emergency brakes autonomously, though evasive steering in a manual driving mode is pioneered primarily by Tesla’s newest addition.

Continue Reading