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SpaceX crushes commercial Falcon 9 reuse record with radio satellite launch

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SpaceX has crushed its commercial Falcon 9 reuse record with the successful December 13th launch of Sirius XM’s newest radio satellite while simultaneously debuting fairing reuse on customer missions.

Weighing around 7 metric tons (~15,400 lb) at liftoff, the SXM-7 spacecraft was carried aloft by Falcon 9 booster B1051, marking the rocket’s seventh successful launch and landing and the first time SpaceX has used a four-flight, five-flight, or six-flight booster on a non-Starlink mission.

The willingness of customers Maxar and Sirius XM exemplify a major secondary benefit of SpaceX’s internal Starlink satellite constellation launches, 14 of which the company has completed in 2020 alone. With such a huge number of largely 100%-internal launches, SpaceX has been able to rapidly push the envelope of Falcon 9 reuse, flying boosters on their sixth and seventh missions for the first time. In 2020, despite debuting four new boosters, that wealth of Starlink opportunities has meant that the average booster supporting each of SpaceX’s 25 launches (thus) far completed 3.5 flights.

Thanks to the sheer number of internal launch opportunities SpaceX has available, the company has been able to extensively demonstrate the reliability of new levels of Falcon 9 reuse. In other words, while Sirius XM and Maxar are the first commercial customers to fly a payload on a Falcon 9 booster’s seventh launch, SpaceX had already successfully launched and landed several Falcon 9 boosters for the fifth and sixth time – and one for the seventh time just weeks prior – before the commercial debut.

The same is even more true with fairing reuse, as SXM-7 marked SpaceX’s first commercial Falcon fairing half reuse ever despite the fact that the SXM-7 was also the company’s 14th fairing half reuse overall. At this point in time, SpaceX is unequivocally the only company on Earth performing what amount to operational orbital-class flight tests. With such extensive full-fidelity flight test data available, convincing commercial customers of the viability of flight-proven hardware is likely a dramatically easier task.

SpaceX likely reused the T/E-side fairing half seen here on SXM-7, though both halves were caught in a fairing recovery first back on July 21st. (Richard Angle)
The reused fairing half is again visible on the T/E side of Falcon 9 ahead of SXM-7’s Dec 13 launch. (Richard Angle)

That foreknowledge also likely allows SpaceX to confidently offer or negotiate discounts with customers willing to be the first non-Starlink payload to use an nth-flight booster or fairing. For example for the reuse of a single fairing half alone, costing around $2.5 million for SpaceX to replace, the company probably offering Sirus XM and Maxar a discount of $500,000-$1,000,000+ and had the flight data on hand to prove that reusing a fairing half caught at sea wouldn’t add an appreciable risk of mission failure or satellite contamination.

For being the first customer to launch on a six-flight Falcon 9 booster, Sirius XM likely received an even more substantial discount of $5-10 million. SpaceX – believed to have an internal Starlink launch cost of $15M or less excluding satellite production – almost certainly still secured a profit despite offering what is likely the lowest launch cost in the world for a multi-ton geostationary satellite by a large margin.

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Falcon 9 B1051.6, a new upper stage, and a 50%-flown fairing prepare to launch SXM-7. (Richard Angle)

Meanwhile, thanks to B1051’s seventh successful landing, SpaceX has two seven-flight Falcon boosters it can use to push the envelope even further into eight, nine, ten, and possibly even more launches in 2021.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue. 

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Credit: Francisco Garcia (via Greggertruck on X)

Tesla has recalled 6,197 Cybertrucks for a light bar adhesive issue that was utilized by Service to install the aftermarket part.

According to the National Highway Traffic Safety Administration (NHTSA), impacted vehicles may have had the light bar “inadvertently attached to the windshield using the incorrect surface primer.”

Tesla identified an issue with the light bar’s adhesion to glass back in February and worked for months to find a solution. In October, the company performed chemical testing as a part of an engineering study and determined the root cause as the BetaPrime primer it utilized, figuring out that it was not the right surface priming material to use for this specific application.

On October 20, Tesla issued a voluntary recall of the impacted vehicles and has identified 619 warranty claims and just a single field report that is related to the issue.

The component is manufactured by a Romanian company called Hella Romania S.R.L., but the issue is not the primer’s quality. Instead, it is simply the fact that it is not the correct adhesive for this specific type of application.

Tesla says there are no reports of injuries or deaths due to this issue, and it will be resolved. In the 473 report that the NHTSA released this morning, Tesla said:

“At no charge to customers, Tesla will inspect the service-installed optional off-road light bar accessory for delamination or damage and if either is present, replace the light bar with a new light bar adhered with tape and a positive mechanical attachment. If no delamination or damage is present, Tesla will retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

This is the third recall applied to Cybertrucks this year, as one on March 18 highlighted the potential for exterior trim panels to detach while driving, and another earlier this month when the NHTSA said its front parking lights were too bright.

Tesla resolved the first with a free assembly replacement, while the headlight issue was fixed with an Over-the-Air software update earlier this week. Owners said there was a noticeable difference in the brightness of the lights now compared to previously.

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Tesla investor Calpers opposes Elon Musk’s 2025 performance award

Musk’s 2025 pay plan will be decided at Tesla’s 2025 Annual Shareholder Meeting, which will be held on November 6 in Giga Texas.

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Credit: Tesla China

One of the United States’ largest pension funds, the California Public Employees’ Retirement System (Calpers), has stated that it will be voting against Elon Musk’s 2025 Tesla CEO performance award. 

Musk’s 2025 pay plan will be decided at Tesla’s 2025 Annual Shareholder Meeting, which will be held on November 6 in Giga Texas. Company executives have stated that the upcoming vote will decide Tesla’s fate in the years to come.

Why Calpers opposes Musk’s 2025 performance award

In a statement shared with Bloomberg News, a Calpers spokesperson criticized the scale of Musk’s proposed deal. Calpers currently holds about 5 million Tesla shares, giving its stance meaningful influence among institutional investors.

“The CEO pay package proposed by Tesla is larger than pay packages for CEOs in comparable companies by many orders of magnitude. It would also further concentrate power in a single shareholder,” the spokesperson stated.

This is not the first time Calpers has opposed a major Musk pay deal. The fund previously voted against a $56 billion package proposed for Musk and criticized the CEO’s 2018 performance-based plan, which was perceived as unrealistic due to its ambitious nature at the time. Musk’s 2018 pay plan was later struck down by a Delaware court, though Tesla is currently appealing the decision.

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Musk’s 2025 CEO Performance Award

While Elon Musk’s 2025 performance award will result in him becoming a trillionaire, he would not be able to receive any compensation from Tesla unless aggressive operational and financial targets are met. For Musk to receive his full compensation, for example, he would have to grow Tesla’s market cap from today’s $1.1 trillion to $8.5 trillion, effectively making it the world’s most valuable company by a mile. 

Musk has also maintained that his 2025 performance award is not about compensation. It’s about his controlling stake at Tesla. “If I can just get kicked out in the future by activist shareholder advisory firms who don’t even own Tesla shares themselves, I’m not comfortable with that future,” Musk wrote in a post on X.

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Tesla Cybercab is heading to China’s import expo

The event will take place from November 5–10 at Shanghai’s National Exhibition and Convention Center.

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Credit: Tesla Europe & Middle East/X

Tesla will make its return to the China International Import Expo (CIIE) this November, marking its first appearance at the event since 2022. The U.S. electric vehicle maker confirmed it will showcase its highly anticipated Cybercab, which will make its Asia-Pacific debut during the event. 

The expo will take place from November 5–10 at Shanghai’s National Exhibition and Convention Center.

Tesla Cybercab in China

Tesla announced its participation in the event on its official Weibo account. As per the electric vehicle maker, it would be occupying Booth A3-03 in Hall 2.1 at the National Exhibition and Convention Center. As noted in a CNEV Post report, the Cybercab, the company’s dedicated autonomous two-seater Robotaxi, will be making its Asia-Pacific debut at the CIIE as well. 

The company shared a graphic on Chinese social media which showed an image featuring several Tesla products, such as the Cybercab, Optimus, and Megapack batteries. The graphic also featured a building that read “Master Plan Part IV.”

Tesla’s momentum in China

Tesla’s return comes after skipping the event last year. Interestingly enough, Tesla attended the event from 2018 all the way to 2023. Tesla’s return to the CIIE then aligns with the company’s efforts to attract consumer interest in the world’s most competitive electric vehicle market. 

The Cybercab’s presence in the event could suggest that Tesla might be interested in bringing its Robotaxi to the country. This is quite interesting as China is already home to several autonomous ride-hailing services, though Tesla’s pure vision approach, which focuses on artificial intelligence and cameras, is quite unique. So far, Tesla has only rolled out its autonomous ride-hailing services in Austin, Texas, and the Bay Area, California.

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