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SpaceX crushes commercial Falcon 9 reuse record with radio satellite launch

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SpaceX has crushed its commercial Falcon 9 reuse record with the successful December 13th launch of Sirius XM’s newest radio satellite while simultaneously debuting fairing reuse on customer missions.

Weighing around 7 metric tons (~15,400 lb) at liftoff, the SXM-7 spacecraft was carried aloft by Falcon 9 booster B1051, marking the rocket’s seventh successful launch and landing and the first time SpaceX has used a four-flight, five-flight, or six-flight booster on a non-Starlink mission.

The willingness of customers Maxar and Sirius XM exemplify a major secondary benefit of SpaceX’s internal Starlink satellite constellation launches, 14 of which the company has completed in 2020 alone. With such a huge number of largely 100%-internal launches, SpaceX has been able to rapidly push the envelope of Falcon 9 reuse, flying boosters on their sixth and seventh missions for the first time. In 2020, despite debuting four new boosters, that wealth of Starlink opportunities has meant that the average booster supporting each of SpaceX’s 25 launches (thus) far completed 3.5 flights.

Thanks to the sheer number of internal launch opportunities SpaceX has available, the company has been able to extensively demonstrate the reliability of new levels of Falcon 9 reuse. In other words, while Sirius XM and Maxar are the first commercial customers to fly a payload on a Falcon 9 booster’s seventh launch, SpaceX had already successfully launched and landed several Falcon 9 boosters for the fifth and sixth time – and one for the seventh time just weeks prior – before the commercial debut.

The same is even more true with fairing reuse, as SXM-7 marked SpaceX’s first commercial Falcon fairing half reuse ever despite the fact that the SXM-7 was also the company’s 14th fairing half reuse overall. At this point in time, SpaceX is unequivocally the only company on Earth performing what amount to operational orbital-class flight tests. With such extensive full-fidelity flight test data available, convincing commercial customers of the viability of flight-proven hardware is likely a dramatically easier task.

SpaceX likely reused the T/E-side fairing half seen here on SXM-7, though both halves were caught in a fairing recovery first back on July 21st. (Richard Angle)
The reused fairing half is again visible on the T/E side of Falcon 9 ahead of SXM-7’s Dec 13 launch. (Richard Angle)

That foreknowledge also likely allows SpaceX to confidently offer or negotiate discounts with customers willing to be the first non-Starlink payload to use an nth-flight booster or fairing. For example for the reuse of a single fairing half alone, costing around $2.5 million for SpaceX to replace, the company probably offering Sirus XM and Maxar a discount of $500,000-$1,000,000+ and had the flight data on hand to prove that reusing a fairing half caught at sea wouldn’t add an appreciable risk of mission failure or satellite contamination.

For being the first customer to launch on a six-flight Falcon 9 booster, Sirius XM likely received an even more substantial discount of $5-10 million. SpaceX – believed to have an internal Starlink launch cost of $15M or less excluding satellite production – almost certainly still secured a profit despite offering what is likely the lowest launch cost in the world for a multi-ton geostationary satellite by a large margin.

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Falcon 9 B1051.6, a new upper stage, and a 50%-flown fairing prepare to launch SXM-7. (Richard Angle)

Meanwhile, thanks to B1051’s seventh successful landing, SpaceX has two seven-flight Falcon boosters it can use to push the envelope even further into eight, nine, ten, and possibly even more launches in 2021.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD fleet is nearing 7 billion total miles, including 2.5 billion city miles

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles.

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Tesla’s Full Self-Driving (Supervised) fleet is closing in on almost 7 billion total miles driven, as per data posted by the company on its official FSD webpage. 

These figures hint at the massive scale of data fueling Tesla’s rapid FSD improvements, which have been quite notable as of late.

FSD mileage milestones

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles. Tesla owner and avid FSD tester Whole Mars Catalog also shared a screenshot indicating that from the nearly 7 billion miles traveled by the FSD fleet, more than 2.5 billion miles were driven inside cities. 

City miles are particularly valuable for complex urban scenarios like unprotected turns, pedestrian interactions, and traffic lights. This is also the difference-maker for FSD, as only complex solutions, such as Waymo’s self-driving taxis, operate similarly on inner-city streets. And even then, incidents such as the San Francisco blackouts have proven challenging for sensor-rich vehicles like Waymos. 

Tesla’s data edge

Tesla has a number of advantages in the autonomous vehicle sector, one of which is the size of its fleet and the number of vehicles training FSD on real-world roads. Tesla’s nearly 7 billion FSD miles then allow the company to roll out updates that make its vehicles behave like they are being driven by experienced drivers, even if they are operating on their own. 

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So notable are Tesla’s improvements to FSD that NVIDIA Director of Robotics Jim Fan, after experiencing FSD v14, noted that the system is the first AI that passes what he described as a “Physical Turing Test.” 

“Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies,” Fan wrote in a post on X. 

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Tesla starts showing how FSD will change lives in Europe

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

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Credit: Grok Imagine

Tesla has launched Europe’s first public shuttle service using Full Self-Driving (Supervised) in the rural Eifelkreis Bitburg-Prüm region of Germany, demonstrating how the technology can restore independence and mobility for people who struggle with limited transport options. 

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

Officials see real impact on rural residents

Arzfeld Mayor Johannes Kuhl and District Administrator Andreas Kruppert personally tested the Tesla shuttle service. This allowed them to see just how well FSD navigated winding lanes and rural roads confidently. Kruppert said, “Autonomous driving sounds like science fiction to many, but we simply see here that it works totally well in rural regions too.” Kuhl, for his part, also noted that FSD “feels like a very experienced driver.”

The pilot complements the area’s “Citizen Bus” program, which provides on-demand rides for elderly residents who can no longer drive themselves. Tesla Europe shared a video of a demonstration of the service, highlighting how FSD gives people their freedom back, even in places where public transport is not as prevalent.

What the Ministry for Economic Affairs and Transport says

Rhineland-Palatinate’s Minister Daniela Schmitt supported the project, praising the collaboration that made this “first of its kind in Europe” possible. As per the ministry, the rural rollout for the service shows FSD’s potential beyond major cities, and it delivers tangible benefits like grocery runs, doctor visits, and social connections for isolated residents. 

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“Reliable and flexible mobility is especially vital in rural areas. With the launch of a shuttle service using self-driving vehicles (FSD supervised) by Tesla in the Eifelkreis Bitburg-Prüm, an innovative pilot project is now getting underway that complements local community bus services. It is the first project of its kind in Europe. 

“The result is a real gain for rural mobility: greater accessibility, more flexibility and tangible benefits for everyday life. A strong signal for innovation, cooperation and future-oriented mobility beyond urban centers,” the ministry wrote in a LinkedIn post

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Tesla China quietly posts Robotaxi-related job listing

Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

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Credit: Tesla

Tesla has posted a new job listing in Shanghai explicitly tied to its Robotaxi program, fueling speculation that the company is preparing to launch its dedicated autonomous ride-hailing service in China. 

As noted in the listing, Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

Robotaxi-specific role

The listing, which was shared on social media platform X by industry watcher @tslaming, suggested that Tesla China is looking to fill the role urgently. The job listing itself specifically mentions that the person hired for the role will be working on the Low Voltage Hardware team, which would design the circuit boards that would serve as the nervous system of the Robotaxi. 

Key tasks for the role, as indicated in the job listing, include collaboration with PCB layout, firmware, mechanical, program management, and validation teams, among other responsibilities. The role is based in Shanghai.

China Robotaxi launch

China represents a massive potential market for robotaxis, with its dense urban centers and supportive policies in select cities. Tesla has limited permission to roll out FSD in the country, though despite this, its vehicles have been hailed as among the best in the market when it comes to autonomous features. So far, at least, it appears that China supports Tesla’s FSD and Robotaxi rollout.

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This was hinted at in November, when Tesla brought the Cybercab to the 8th China International Import Expo (CIIE) in Shanghai, marking the first time that the autonomous two-seater was brought to the Asia-Pacific region. The vehicle, despite not having a release date in China, received a significant amount of interest among the event’s attendees. 

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