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SpaceX to squeeze in Falcon 9 Starlink launch before NASA’s Moon rocket debut

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SpaceX is preparing for at least one more Falcon 9 launch between now and the debut of NASA’s Space Launch System (SLS) Moon rocket, a milestone that could arrive as early as August 29th.

Depending on where the cards ultimately fall, Falcon 9 could launch up to three times between now and NASA’s last firm SLS launch window (September 5th). Multiple sources report that SpaceX’s next Falcon 9 launch – Starlink 4-23 – could occur as early as 10:22 pm EDT, Saturday, August 27th (02:22 UTC 28 August).

On August 23rd, SpaceX decided to transfer the mission from its NASA Kennedy Space Center (KSC) LC-39A pad to Cape Canaveral Air Force Station’s (CCASF) LC-40, likely in part because the latter pad is a few extra miles away from LC-39B, where NASA’s first SLS rocket is preparing for flight.

That late change may have been a simple consequence of one pad being more ready than the other was expected to be, but it could have also been driven by an abundance of caution on behalf of SpaceX, NASA, or both. At LC-40, a catastrophic Falcon 9 failure – however unlikely – would be less likely to harm the SLS rocket or Pad 39B than a similar failure at Pad 39A.

The odds of such a failure have arguably never been lower. SpaceX’s Falcon 9 workhorse recently completed its 143rd consecutively successful launch. By most reasonable measures, that string of successes likely makes Falcon 9 the most statistically reliable US rocket ever flown. SpaceX has also successfully launched 26 astronauts into orbit and returned them to Earth over the last two years. Nevertheless, given the almost $50 billion NASA will have spent on SLS and its Orion spacecraft and launch pad by the time the rocket finally lifts off, even the most extreme attempts to maximize caution could be considered reasonable.

NASA’s SLS rocket rolls to Pad 39B for (hopefully) the third and final time. (Richard Angle)
Starlink 4-23 will be Falcon 9 booster B1069’s second launch. (SpaceX)

If SLS manages to lift off during its first window, which stretches from 8:33 am to 10:33 am EDT (12:33-14:33 UTC) on August 29th, the Moon launch could find itself sandwiched between SpaceX ‘sStarlink 4-23 mission on August 27th and Starlink 3-4 on August 31st. In addition to Starlink 4-23 and 3-4, SpaceX is preparing to launch Starlink 4-20 and at least one rideshare payload no earlier than September 4th. If the first SLS launch somehow misses its first two windows on August 29th and September 2nd, the rocket’s next window of opportunity opens on September 5th.

Emphasizing the potential power of distributed launches once a high launch cadence is achieved, SpaceX’s much smaller Falcon 9 rockets have launched hundreds of tons over the last 12 months – several times more payload than the 95 tons (~210,000 lb) the multi-billion-dollar SLS is designed to launch to low Earth orbit (LEO) in one go. In fact, after Starlink 4-23, SpaceX’s fleet of partially reusable Falcon 9 rockets will have launched around 95 tons of Starlink satellites to LEO (and one South Korean spacecraft to the Moon) in less than six weeks.

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Assuming it launches last, Starlink 4-20 (NET Sept 4) will be Falcon 9’s 146th consecutively successful launch and 52nd launch in 52.3 weeks, more or less achieving a 12-month running average of one Falcon 9 launch per week.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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