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SpaceX to squeeze in Falcon 9 Starlink launch before NASA’s Moon rocket debut

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SpaceX is preparing for at least one more Falcon 9 launch between now and the debut of NASA’s Space Launch System (SLS) Moon rocket, a milestone that could arrive as early as August 29th.

Depending on where the cards ultimately fall, Falcon 9 could launch up to three times between now and NASA’s last firm SLS launch window (September 5th). Multiple sources report that SpaceX’s next Falcon 9 launch – Starlink 4-23 – could occur as early as 10:22 pm EDT, Saturday, August 27th (02:22 UTC 28 August).

On August 23rd, SpaceX decided to transfer the mission from its NASA Kennedy Space Center (KSC) LC-39A pad to Cape Canaveral Air Force Station’s (CCASF) LC-40, likely in part because the latter pad is a few extra miles away from LC-39B, where NASA’s first SLS rocket is preparing for flight.

That late change may have been a simple consequence of one pad being more ready than the other was expected to be, but it could have also been driven by an abundance of caution on behalf of SpaceX, NASA, or both. At LC-40, a catastrophic Falcon 9 failure – however unlikely – would be less likely to harm the SLS rocket or Pad 39B than a similar failure at Pad 39A.

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The odds of such a failure have arguably never been lower. SpaceX’s Falcon 9 workhorse recently completed its 143rd consecutively successful launch. By most reasonable measures, that string of successes likely makes Falcon 9 the most statistically reliable US rocket ever flown. SpaceX has also successfully launched 26 astronauts into orbit and returned them to Earth over the last two years. Nevertheless, given the almost $50 billion NASA will have spent on SLS and its Orion spacecraft and launch pad by the time the rocket finally lifts off, even the most extreme attempts to maximize caution could be considered reasonable.

NASA’s SLS rocket rolls to Pad 39B for (hopefully) the third and final time. (Richard Angle)
Starlink 4-23 will be Falcon 9 booster B1069’s second launch. (SpaceX)

If SLS manages to lift off during its first window, which stretches from 8:33 am to 10:33 am EDT (12:33-14:33 UTC) on August 29th, the Moon launch could find itself sandwiched between SpaceX ‘sStarlink 4-23 mission on August 27th and Starlink 3-4 on August 31st. In addition to Starlink 4-23 and 3-4, SpaceX is preparing to launch Starlink 4-20 and at least one rideshare payload no earlier than September 4th. If the first SLS launch somehow misses its first two windows on August 29th and September 2nd, the rocket’s next window of opportunity opens on September 5th.

Emphasizing the potential power of distributed launches once a high launch cadence is achieved, SpaceX’s much smaller Falcon 9 rockets have launched hundreds of tons over the last 12 months – several times more payload than the 95 tons (~210,000 lb) the multi-billion-dollar SLS is designed to launch to low Earth orbit (LEO) in one go. In fact, after Starlink 4-23, SpaceX’s fleet of partially reusable Falcon 9 rockets will have launched around 95 tons of Starlink satellites to LEO (and one South Korean spacecraft to the Moon) in less than six weeks.

Assuming it launches last, Starlink 4-20 (NET Sept 4) will be Falcon 9’s 146th consecutively successful launch and 52nd launch in 52.3 weeks, more or less achieving a 12-month running average of one Falcon 9 launch per week.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX is launching a secret spacecraft that could change how things are made in space

SpaceX’s secret disk-shaped Starfall capsule is targeting a market no reentry vehicle has cracked.

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SpaceX is targeting Tuesday, June 23 for the first flight of Starfall, a reentry capsule the company has developed almost entirely in private. The Falcon 9 launch window opens at 6:43 a.m. ET from Space Launch Complex 40 at Cape Canaveral Space Force Station, with a backup window available the same time on June 24. SpaceX has made no public announcement about the vehicle, only providing launch details. Everything known about it has come through FAA and FCC regulatory filings.

What makes Starfall different starts with its shape. Rather than the traditional cone used by Dragon and every other cargo return capsule in operation, Starfall is a flat disk that measures roughly  10.2 feet (3.1 meters) wide and just 2.5 feet (0.75 meters) tall, and weighing 4,630 pounds (2,100 kg) and capable of returning up to 2,200 pounds (1,000 kilograms) of payload from orbit. The disk geometry maximizes structural efficiency and payload volume relative to mass, and the heat shield mechanically jettisons just before splashdown, allowing recovery teams to retrieve both the capsule and the shield separately from the Pacific Ocean.

The difference with Starfall from existing competitors, such as Varda Space Industries, which has largely built the orbital manufacturing market and returns heavy payloads per flight is that Starfall’s specification is roughly 30 times more per mission, and is designed to be mass-produced and launched on either Falcon 9 or Starship. That combination of volume and launch access is something no standalone startup can replicate, and it puts SpaceX in direct competition with the companies that currently pay it to reach orbit.

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The intended market is orbital manufacturing: pharmaceuticals, protein crystals, semiconductors, and advanced optical fiber that physically cannot be produced in the presence of gravity. FAA documents describe Starfall’s long-term purpose as building a “self-sustaining commercial in-space manufacturing market” and as a potential successor to the industrial capabilities of the International Space Station, which is set to retire in the late 2020s. Military rapid global cargo delivery is a parallel application under active discussion with the Pentagon.

The reason some industries seek manufacturing in space comes down to gravity. On Earth, gravity causes materials to settle, separate, and deform during production. In microgravity, those constraints disappear.

SpaceX’s already controls launch access, which means it currently functions as the landlord for every competitor in the orbital manufacturing return space. Starfall converts that landlord position into vertical ownership, and it would no longer just carry other companies’ capsules to orbit, but rather operate the capsule, own the return logistics, and capture the service revenue directly. Viewed alongside Starlink, Colossus, and the xAI merger, Starfall fits a consistent pattern: SpaceX identifying infrastructure layers that others depend on and moving to own them outright. Orbital manufacturing return is the next layer on that list.

If Tuesday’s reentry, parachute sequence, and recovery demonstration goes as planned, the second FAA-approved test flight follows. A successful pair of demos would position SpaceX to begin offering Starfall as a commercial service, likely first to pharmaceutical and materials science customers before scaling toward the military and broader manufacturing segments.

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Tesla Semi spotted with ground truth validation equipment as launch looms

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Credit: Tesla

The Tesla Semi was spotted mounted with ground truth validation equipment as the company nears its looming launch. The Semi is Tesla’s Class 8 all-electric truck, and has been utilized in its earlier stages by many companies like PepsiCo. and Frito-Lay, who have been using it in a pilot program.

The Semi was spotted in Sunnyvale, California, and sports a typical ground truth validation unit that Tesla routinely uses on its vehicles. Ground truth validation is essentially the process of training supervised algorithms to ensure they can perform reliably. Tesla typically performs this on vehicles that are being released soon:

The Semi being spotted with this type of validation rig is important because it means the company is working on solidifying a Full Self-Driving model for its commercial vehicle offering. This would be a massive development for not only Tesla but also the logistics industry as a whole.

There are strict regulations on driving hours for commercial truck drivers, and autonomy is a way to potentially combat these issues. FSD is already a widely effective way that owners of typical passenger vehicles take stress out of travel. Even launching a semi-autonomous platform for truck drivers to use to increase safety, reduce fatigue, and increase productivity would be a huge development.

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The Semi has already proven to be an ideal solution for companies that use commercial logistics. It has increased efficiency and reduced operating costs for many companies that have been able to use it in pilot programs.

There are expected to be some bumps along the way. Tesla saw some challenges with FSD on the Cybertruck, as it had never had a vehicle with cameras at that height, so some of the features with FSD were not immediately available. Just a week ago, Tesla launched Actually Smart Summon (ASS) for Cybertruck, nearly three years after the vehicle was first delivered to customers.

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President Trump touts new Air Force One with Musk technology

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Credit: Air Force

President Donald Trump unveiled an upgraded Boeing 747-8 at Joint Base Andrews on June 19, 2026, describing the Qatar-gifted aircraft as an interim Air Force One equipped with advanced communications systems, including Starlink, Elon Musk’s SpaceX satellite internet service.

The plane, valued at around $400 million and modified for presidential use, serves as a bridge until the delayed VC-25B replacements arrive. Trump highlighted its luxury features and new technology during remarks to service members.

Trump stated:

“We have communication equipment up there that nobody’s ever seen before. It’s the highest level and, uh, including Starlink. My friend Elon is going to be very happy, but, uh, Starlink and we have, uh, four or five different sets of double and triple communications like people haven’t seen.”

He added:

“And it represents what can happen with hard work, innovation, and aggressive timelines because we did this quickly and yet there’s never been communication like is on this plane.”

The aircraft features a redesigned red, white, and blue livery and has been outfitted with Starlink satellite connectivity alongside other secure systems.

Trump praised the plane’s uniqueness, calling it among the world’s most luxurious. The gift from Qatar and subsequent modifications have drawn attention, with the jet positioned as a solution for presidential travel. It is expected to support operations, including potential ceremonial roles such as Fourth of July flyovers.

The event marked the formal introduction of the converted jet, which will help maintain capabilities while the primary Air Force One fleet undergoes modernization. Defense observers note the inclusion of commercial satellite technology like Starlink as part of efforts to ensure resilient communications, crucial to keep the country running as the President is in the sky.

President Trump’s comments underscored appreciation for rapid upgrades and innovation in equipping the aircraft. The plane remains a U.S. government asset and is slated for eventual transfer related to presidential library purposes after its service.

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