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SpaceX reveals details on Falcon Heavy landing pad and Dragon facility, in new report

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Falcon Heavy on Launch Pad 39A | Credit: SpaceX
Falcon Heavy on Launch Pad 39A | Credit: SpaceX

A draft environmental impact report by SpaceX and the 45th Space Wing at Patrick Air Force Base, Florida has been recently released for public review on the environmental section of the Patrick AFB website. The report contains details on proposed new rocket landing pads, the expected sonic boom activity from the planned rocket landings, and information about a proposed Dragon capsule processing facility. The report was originally completed in December 2016.

Landing Zone 1 for Falcon 9 | Credit: SpaceX

Landing Zone 1 for Falcon 9 | Credit: SpaceX

One of the most ambitious goals of SpaceX’s Falcon Heavy rocket is the triple landing of two first stage boosters and center core onto ground. All three parts together comprise twenty-seven Merlin rocket engines and generate 5.13 million pounds of thrust at liftoff. Each of the first stage boosters is equivalent to the first stage of a Falcon 9 rocket, the landings for which have been successful four times out of the give most recent attempts.

In order to achieve a triple landing with Falcon Heavy from the east coast, SpaceX requires the construction of two new landing pads nearby the existing main pad at Cape Canaveral Air Force Base (CCAFB). According to the environmental report, each new pad will need to be 282 feet in diameter with an additional hard-packed, 50-foot soil “apron” surrounding the pad. The pads will further require a depth of 18 inches in order to withstand the weight and thrust energy of Falcon 9-type landings. All construction activity would take place in the area of CCAFB known as Landing Zone 1/Launch Complex 13.

In the report, SpaceX estimates six possible Falcon Heavy launches per year once development and construction are complete in addition to the previously estimated twelve Falcon 9 launches. A proposal to additionally utilize the landing zone area for a Dragon capsule processing facility is also part of the report which would measure approximately 100 x 130 x 30 feet in size.

The addition of the new landing pads would expand SpaceX’s booster recovery options; however, the company may still utilize autonomous droneships for landing purposes subsequently with the new pads. Even with the droneship option, the report further asserts that without the additional landing pads, reusability of the boosters would suffer due to recovery options only including an ocean splashdown for at least one stage of a Falcon Heavy assembly.

The full report includes complete investigation summaries of the construction and landing impacts on land use, noise, biological resources, historical resources, hazardous materials & waste, climate, and water resources along with other environmental factors.

Of particular interest is the assessment of the sound impacts on local residents. Up to 2 sonic boom events per landing stage could occur over residential areas, totaling 6 sonic booms per Falcon Heavy launch. While the sound levels would fall within mandatory range limitations, the report suggests public awareness efforts in order to “reduce surprise” upon hearing the boom events. The public comments attached as an appendix to the report were highly supportive of SpaceX’s construction proposal and overall mission.

News of the report’s release was originally reported by NASA Spaceflight after it was submitted to a forum following notification by a Patrick AFB official of its publication.

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Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

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Elon Musk

Musk’s massive Terafab project will get final location soon

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Credit: SpaceX

Elon Musk’s massive Terafab project, which will be the first true conglomeration between each of his major entities, is set to get its final location soon, the CEO said on Tesla’s recent earnings call.

“The Terafab, we expect to announce a location soon, and provide more details about our plans in that regard. We’ll leave that to the product, the launch announcement rather than try to squeeze it into an earnings call,” Musk said last Wednesday.

Tesla Terafab set for launch: Inside the $20B AI chip factory that will reshape the auto industry

Terafab was announced by Musk back in March and was essentially a massive, vertically integrated semiconductor manufacturing project that would provide all the chips the three companies needed for their AI initiatives without needing third-party companies.

The plant will produce over 1 terawatt of AI compute each year, and will help back up projects like Optimus, Full Self-Driving, and other AI-based projects that Musk’s companies are working on.

In April, less than a month after the project was launched, Intel announced it would join the project, contributing manufacturing expertise and consulting to Terafab as a whole. Intel is one of three chip manufacturers that produce sub-5 nanometer chips at scale. TSMC and Samsung are the other two.

However, there was no true indication of where Terafab would end up, but most believe it will likely be somewhere in Texas. Business Insider has reported that SpaceX plans to build out Terafab in Grimes County, Texas, but this is unconfirmed.

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Musk confirmed recently that it would not be on Giga Texas property, as it is simply too large.

Terafab holds much of Musk’s grand ambitions for the future within its construct. It holds so much responsibility for the future and the biggest projects that Musk’s companies can imagine.

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“I think this is a very big announcement and it deserves to have its own day in the spotlight and not be squeezed into an earnings call,” he said. “I do think Terafab is going to be an amazing initiative and a necessary one, and one without which we will be constrained in our ability to scale Optimus production, because we simply won’t have enough AI chips.”

He continued by stating that Terafab is necessary for scaling Optimus, which Musk said could be the biggest product of any kind of all time. “It’s crucial to solve that, and we’ll have to solve memory, logic, and packaging in order to scale Optimus.”

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Elon Musk reveals SpaceX performed secret Starship test on Flight 13

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Credit: SpaceX

SpaceX performed a secret test on a specific portion of Starship with its recent 13th test flight last week, CEO Elon Musk revealed.

Starship’s 13th test flight took place last Friday, and in many aspects, it was one of the most overwhelmingly successful launches in the project’s history.

All of the mission objectives were met without incident, both the Super Heavy Booster and Ship managed to perform safe splashdowns in the Gulf of America and the Indian Ocean, respectively, and the deployment of Starlink satellites came and went without any complications.

However, there was more on the agenda for SpaceX with Flight 13. Musk revealed an internal test of the ship’s heat shield tiles, as the space exploration company wanted to push them to the limits after previous issues.

Many noticed that Starship’s initial launch seemed to be more accelerated than normal, and that was not a mistake. Musk revealed that SpaceX decided to give Flight 13 an intentionally aggressive acceleration rate in an effort to test how well the tiles would remain attached to the ship:

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SpaceX had issues with some of the heat shield tiles remaining attached early on in the Starship program. The first six test flights presented some kind of anomaly with them, so the company’s big focus with them was to figure out a way to keep them intact through the duration of the flight.

Things truly improved as Flight 10 showed that ceramic tiles generally stayed attached to the ship far better due to refined attachment, as SpaceX utilized pins instead of adhesives. Flights 10 through 13 truly showed some clear progress with the heat shield tiles, and this latest test seems to be where some real progress was noticed, especially by Musk.

The 13th Starship launch last Friday was the second with Starship V3, SpaceX’s latest and greatest iteration of the spacecraft. Goals and ambitions are getting even grander as the project continues to progress. Musk has already hinted that SpaceX will likely try to catch Starship with Flight 14.

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Elon Musk

SpaceX wants to catch Starship for launch 14, Elon Musk says

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Credit: SpaceX

Just hours after Starship Flight 13 achieved a successful soft splashdown of its upper stage in the Indian Ocean on July 24, Elon Musk announced an ambitious next step for the company’s next launch of the rocket.

“Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on [the] next flight,” the SpaceX CEO posted on X on Friday.

That “next flight” is expected to be Flight 14. The plan involves returning the Starship upper stage, commonly called the “ship,” to the Starbase launch tower in Texas and catching it mid-air using the same mechanical “chopsticks” arms that have already proven themselves with the Super Heavy booster.

A successful catch would mark the first time an orbital-class upper stage has been recovered this way, advancing SpaceX’s goal of full and rapid reusability for the entire vehicle.

SpaceX has already demonstrated the tower-catch technique multiple times with Super Heavy. The first successful catch came on Flight 5 in October 2024, when Booster 12 was plucked from the sky by the Mechazilla arms. Subsequent flights, including those involving Boosters 14 and 15, repeated the feat. Several of those recovered boosters were later inspected, refurbished, and flown again, proving the system’s viability for quick turnaround.

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Traditional reusable rockets, such as SpaceX’s own Falcon 9 or Blue Origin’s New Shepard, land on legs either on land or droneships. Rocket Lab has recovered its small Electron first stages by helicopter, but those are far lighter vehicles.

SpaceX Starship just nailed something it’s never done before

The China Academy of Launch Vehicle Technology (CALT), a subsidiary of the China Aerospace Science and Technology Corp. (CASC), completed a catch of its booster on July 10. They are the only entity besides SpaceX to attempt and complete the feat.

Flight 13 provided encouraging data. The ship executed a controlled reentry, flipped, and soft-landed intact in the ocean after deploying Starlink satellites, offering the first clear post-splashdown views of an undamaged heat shield. The Super Heavy booster, meanwhile, experienced a harder splashdown in the Gulf of Mexico.

Musk has previously stressed that ship catches would only follow multiple successful soft ocean landings to minimize risk of debris over land.

If Flight 14 succeeds, SpaceX would take a major stride toward routine, rapid reuse of both stages—critical for lowering launch costs and supporting ambitious plans for lunar and Mars missions. For now, teams are reviewing the Flight 13 data. Should everything check out, the next Starship flight could deliver one of the most spectacular recoveries in aerospace history.

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