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SpaceX seeks licenses for BFR spaceship prototype hop test campaign

A BFS (Big Falcon Spaceship) is visualized during an attempted Mars landing. (SpaceX)

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Recent filings confirm that SpaceX has begun the process of applying for permits and licenses that will eventually allow the company to legally conduct hop and flight tests of a BFR spaceship prototype at its prospective South Texas development facilities.

While the FAA’s Office of Commercial Space Transportation does not provide public access to pending applications, the FCC’s Experimental Licensing System published a summary of SpaceX’s request, briefly describing a series tests to be performed with a “Vertical Takeoff, Vertical Landing (VTVL) vehicle” in the near future.

SpaceX recently began erecting a large and sturdy tent adjacent to its South Texas test facilities, likely intended to serve as a base of operations when BFR prototype hardware begins to arrive. (NASASpaceflight /u/nomadd)

While official plans to perform Grasshopper-style hop tests with a full-scale prototype of the BFR’s upper stage – known as BFS (Big Falcon Spaceship) – have been public knowledge in some form for over a year, SpaceX’s short description of the initially planned hop test activities offers a much more accurate view of the actual scope of those tests.

Most notably, SpaceX describes a campaign “divided into low‐altitude and higher‐altitude tests” that range from a ceiling of 500m (~1650 ft) to 5000m (~16,500 ft) and an overall length of ~100 to 360 seconds (1.5 to 6 minutes).

“The tests themselves are divided into low‐altitude and higher‐altitude tests. The low‐altitude tests stay below 500 meters in altitude and last approximately 100 seconds. These tests will be run approximately three times per week during the initial portion of the program. The higher‐altitude tests can go as high as 5 km and will occur approximately once per week. These tests last approximately 6 minutes.” – SpaceX, 11/20/2018, FCC File 0931-EX-CN-2018

 

Tireless local (and not so local) observers continue to cover SpaceX’s and the company’s contractors’ day-to-day activities in Boca Chica, Texas and have recently played witness to the erection of part of a massive tent at an adjacent lot, appearing to be about the same scale as the tent SpaceX technicians and engineers are currently building the first prototype spaceship inside. They might not have the appeal of a big, shiny, expensive factory, but tents are extremely convenient, flexible, scalable, and affordable, lending themselves perfectly to long-term but inherently temporary projects like SpaceX’s BFR prototype development.

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Meanwhile, roughly 2.5 km East of SpaceX’s newly raised tent, antennas, and propellant storage tanks, the company has begun in earnest the removal and repurposing of several hundred thousand tons of soil that have been sat atop a prospective launch pad and hangar site for 3+ years. The task of using its sheer mass and the force of gravity to help settle and strengthen the otherwise marshy, sandy ground now complete, the massive dirt pile can be repurposed to support the construction of causeways, access roads, landing pads, and more. By all appearances, SpaceX has begun to do just that and the dirt pile is rapidly shrinking as it is redistributed across the company’s local property.

Once complete, the area will be transformed from flat marshland into a group of facilities capable of supporting critical flight tests of BFR’s spaceship/upper-stage, if not eventual orbital launches of integrated boosters and spaceships. According to recent public statements from CEO Elon Musk and COO Gwynne Shotwell, SpaceX is targeting the start of those hop tests as early as late-2019.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk teases TSMC as potential Terafab partner

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SpaceX Terafab rendering
SpaceX Terafab rendering

Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.

Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.

The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.

Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.

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Elon Musk’s Terafab project locks up massive new partner

Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.

Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.

Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.

Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.

If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.

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Tesla reveals early Robotaxi charging strategy, showing scrappy DNA

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Credit: Tesla

Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.

An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.

Tesla wins FCC approval for wireless Cybercab charging system

The Tesla employee would walk around and plug each car in, adjusting the parking if needed:

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It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.

On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.

However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.

For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.

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Tesla Robotaxi expands hours, Musk explains why it’s been a challenge

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Credit: Tesla

Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.

CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.

The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.

Tesla Robotaxi will be a 24/7 service: here’s when

In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.

The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.

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Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”

The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.

Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.

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The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.

Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.

The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.

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