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SpaceX’s next Falcon Heavy launch slips into 2021

SpaceX's next Falcon Heavy launch is going to have to wait a few more months. (SpaceX)

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SpaceX’s next Falcon Heavy launch – set to be the rocket’s fourth overall – has slipped several months into 2021 according to the vice commander of the US Air Force Space and Missile Systems Center (USAF SMC).

Known as AFSPC-44 (now USSF-44), the nature of Falcon Heavy’s next payload remains a mystery. Headed to geostationary orbit, the satellite will likely be involved in military satellite communications, possibly including espionage (also known as signals intelligence or SIGINT). Technically, the USSF-44 mission includes two separate satellites and at least two additional rideshare payloads and will weigh roughly 3.7 metric tons (~8200 lb) at launch.

When the contract was announced, Falcon Heavy was expected to launch USSF-44 no earlier than (NET) Q4 2020. By April 2020, that target was closer to late November or December. Now, four months after that report, Brigadier General Jason Cothern says that SpaceX’s next Falcon Heavy launch is scheduled NET February 28th, 2021.

The delay doesn’t come as much of a surprise. Based on public observation of SpaceX’s Falcon booster production and testing, requiring thousands of miles of extremely conspicuous highway transport, it was already clear that the mission was unlikely to launch this year. Of the six first stages spotted in transport over the last nine months, all were clearly Falcon 9 boosters and lacked any of the telltale parts that distinguish Falcon Heavy side and center boosters.

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The two SpaceX boosters spotted most recently were clearly Falcon 9 first stages. (D. Stamos)

The most recent ‘core spottings’ – a new Falcon 9 booster headed West after acceptance testing and another preparing for acceptance testing in Texas late last month – all but confirmed that USSF-44 was significantly delayed. Since mid-2019, SpaceX has intentionally slowed down Falcon booster production to focus on the higher-volume production of expendable hardware (fairings and second stages). While the company could technically complete boosters every two weeks if its feet were put to the coals and has generally averaged 10 per year, that figure has dropped closer to 6-8 boosters per year over the last ~18 months.

Coupled with a report that all three of the USSF-44 Falcon Heavy rocket’s boosters would be brand new, the lack of sightings in the wild implied that has yet to ship even one of those complex rockets to McGregor, Texas for acceptance testing. Based on preparations for Falcon Heavy’s April 2019 Block 5 launch debut, the process of testing three new Falcon boosters singlehandedly takes at least three months. Additionally, all three of the Arabsat 6A mission’s new Falcon Heavy boosters arrived in Florida a full two months before launch.

Falcon Heavy Block 5 boosters B1052, B1053, and B1055 took about two months to arrive in Florida and another two months to roll out to the launch pad. (Pauline Acalin)

In other words, given that a brand new Falcon 9 booster rolled out of SpaceX’s Hawthorne, CA factory on August 24th and that said factory isn’t really set up for concurrent booster completion, it would take unprecedented feats of manufacturing and testing for Falcon Heavy Flight 4 to be ready to launch less than four months from now (around the turn of the New Year).

In fact, even under the assumption that the next three boosters on SpaceX’s factory assembly line are all for Falcon Heavy Flight 4, the new February 2021 launch date is going to be a tight deadline. There is no evidence that SpaceX production delays are to blame for the USSF-44 launch delay and the coronavirus-related disruption of satellite production is equally – if not more – likely. Either way, SpaceX’s fourth Falcon Heavy launch will have to wait a few extra months. Barring a surprise mission over the next six months, Falcon Heavy Flight 4 will also be SpaceX’s first operational launch directly to geostationary orbit (GEO).

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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