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SpaceX’s next Starship prototype is already closing in on its first tests

SpaceX technicians work to flip Starship SN4's last major subsection, a sign that its installation could be just a few days away. (NASASpaceflight - bocachicagal)

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Continuing a trend of massive steel rockets built in a matter of days and weeks instead of months, SpaceX’s next Starship prototype is already closing in on its first tests.

SpaceX’s newest vehicle is set to pick up where the third full-scale Starship prototype – coincidentally known as SN3 – left off after operator error lead to its premature destruction on April 3rd. Now a pile of scrap metal, that ship only made it partway through cryogenic proof testing when its upper tank – almost fully filled with chemically-neutral liquid nitrogen – toppled over and pulled the rest of the prototype with it. With (hopefully) improved test procedures, Starship SN4 is now set to carry that torch forward.

Following the late Starship SN1 and SN3 prototypes, SN4 is on track to be the third full-scale, functional Starship prototype built in a handful of weeks thanks to major factory upgrades SpaceX has completed in recent months. While the loss of any particular prototype is undoubtedly a setback each time it happens, such a high rate and (apparently) low cost of production means that no single failure should be a major disruption, allowing SpaceX to iterate incredibly quickly as it learns from a flurry of real-world tests.

On April 11th, SpaceX completed the second of either three or four total stacking milestones for Starship SN4, pushing the ship halfway (or more) towards completion. (NASASpaceflight – bocachicagal)

Like SN3, SpaceX’s next prototype will soon be fully stacked and transported down the road from the factory to a nearby launch and test facility, both situated directly on the South Texas Gulf Coast. Based on SN1 and SN3, SN4 could be just a week or so away from that transport milestone. SN3, for example, reached Starship SN4’s current state of assembly around March 20th. Eight days later, the vehicle was moved to the launch pad for its first tests.

Starship SN4 appears to be no more than a few days away from its final stacking milestone, pictured here with Starship SN3 on March 26th. (Elon Musk)

On April 12th, SpaceX technicians flipped Starship SN4’s aft-most section, doubling as a bottom dome of its liquid oxygen tank and a mounting point for three Raptor engines. Starship SN3 passed the same point around March 18th, just ten days before it was moved to the launch pad. Per SN3’s assembly schedule, it should be just 2-3 days before SpaceX wraps up Starship SN4’s engine section by adding another two rings, followed by the engine section’s integration with the rest of the rocket approximately 5-7 days from now.

Starship SN3’s thrust structure and aft dome was flipped on March 18th. (NASASpaceflight – bocachicagal)
Starship SN4’s own tweaked thrust structure and aft tank dome was flipped on April 12th. (NASASpaceflight – bocachicagal)

Based on Starship SN3’s behavior before a badly-designed test triggered the series of events that destroyed it, the ship appeared to be performing extremely well with its upper (methane) tank almost completely full of super-cool liquid nitrogen. If Starship SN4 does a similarly good job and makes it through the rest of the test that SN3 was unable to, SpaceX has three Raptors already tested and ready to go for their first triple-engine static fire ever.

At this point, those engines are simply waiting in a nearby hangar for a Starship prototype to be declared flight (or at least static fire) worthy. Even more excitingly, should both the engines and the Starship in question perform flawlessly during those tests, the first flights are expected to follow very soon after. Whether it’s able to summit that particular hurdle, Starship SN4’s current rate of production suggests that the ship will be ready to kick off testing later this month, perhaps less than three weeks after its predecessor kicked the bucket. Stay tuned!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.

Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.

The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.

Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:

  • Heated/Ventilated Front Seats with Powered Thigh Cushion
  • Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
  • Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
  • Improved Airflow, Increased Efficiency, More Range
  • 89 cubic feet of trunk space
  • Upgraded Acoustic Glass and Suspension to Minimize Road Noise
  • Adaptive Damping for a Smooth, Stable Ride
  • Staggered Tires for Enhanced Grip
  • Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
  • 16″ First Row and 8″ Second Row Touchscreens
  • 19-Speaker Immersive Tesla Audio
  • 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
  • FSD Supervised and Integrated Grok AI

Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:

  • Door Trim Puddle Lights
  • Suede Dashboard Wing
  • Exterior and Interior Badging
  • Floor Mats
  • Sill Plates

The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.

It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.

Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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