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SpaceX’s next Starship prototype is already closing in on its first tests

SpaceX technicians work to flip Starship SN4's last major subsection, a sign that its installation could be just a few days away. (NASASpaceflight - bocachicagal)

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Continuing a trend of massive steel rockets built in a matter of days and weeks instead of months, SpaceX’s next Starship prototype is already closing in on its first tests.

SpaceX’s newest vehicle is set to pick up where the third full-scale Starship prototype – coincidentally known as SN3 – left off after operator error lead to its premature destruction on April 3rd. Now a pile of scrap metal, that ship only made it partway through cryogenic proof testing when its upper tank – almost fully filled with chemically-neutral liquid nitrogen – toppled over and pulled the rest of the prototype with it. With (hopefully) improved test procedures, Starship SN4 is now set to carry that torch forward.

Following the late Starship SN1 and SN3 prototypes, SN4 is on track to be the third full-scale, functional Starship prototype built in a handful of weeks thanks to major factory upgrades SpaceX has completed in recent months. While the loss of any particular prototype is undoubtedly a setback each time it happens, such a high rate and (apparently) low cost of production means that no single failure should be a major disruption, allowing SpaceX to iterate incredibly quickly as it learns from a flurry of real-world tests.

On April 11th, SpaceX completed the second of either three or four total stacking milestones for Starship SN4, pushing the ship halfway (or more) towards completion. (NASASpaceflight – bocachicagal)

Like SN3, SpaceX’s next prototype will soon be fully stacked and transported down the road from the factory to a nearby launch and test facility, both situated directly on the South Texas Gulf Coast. Based on SN1 and SN3, SN4 could be just a week or so away from that transport milestone. SN3, for example, reached Starship SN4’s current state of assembly around March 20th. Eight days later, the vehicle was moved to the launch pad for its first tests.

Starship SN4 appears to be no more than a few days away from its final stacking milestone, pictured here with Starship SN3 on March 26th. (Elon Musk)

On April 12th, SpaceX technicians flipped Starship SN4’s aft-most section, doubling as a bottom dome of its liquid oxygen tank and a mounting point for three Raptor engines. Starship SN3 passed the same point around March 18th, just ten days before it was moved to the launch pad. Per SN3’s assembly schedule, it should be just 2-3 days before SpaceX wraps up Starship SN4’s engine section by adding another two rings, followed by the engine section’s integration with the rest of the rocket approximately 5-7 days from now.

Starship SN3’s thrust structure and aft dome was flipped on March 18th. (NASASpaceflight – bocachicagal)
Starship SN4’s own tweaked thrust structure and aft tank dome was flipped on April 12th. (NASASpaceflight – bocachicagal)

Based on Starship SN3’s behavior before a badly-designed test triggered the series of events that destroyed it, the ship appeared to be performing extremely well with its upper (methane) tank almost completely full of super-cool liquid nitrogen. If Starship SN4 does a similarly good job and makes it through the rest of the test that SN3 was unable to, SpaceX has three Raptors already tested and ready to go for their first triple-engine static fire ever.

At this point, those engines are simply waiting in a nearby hangar for a Starship prototype to be declared flight (or at least static fire) worthy. Even more excitingly, should both the engines and the Starship in question perform flawlessly during those tests, the first flights are expected to follow very soon after. Whether it’s able to summit that particular hurdle, Starship SN4’s current rate of production suggests that the ship will be ready to kick off testing later this month, perhaps less than three weeks after its predecessor kicked the bucket. Stay tuned!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla plans production boost at Giga Berlin following rebound in Europe

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Credit: Andre Thierig | X

Tesla plans to boost production at its Gigafactory Berlin plant in Germany following a sharp rebound in sales and demand in Europe after a softer 2025.

The plans put Tesla in a better position to compete with strengthening companies in Europe and potentially other markets; demand indicators show Tesla is much better off than in 2025.

Last year was a tough year for Tesla in terms of overall demand in Europe. The company produced over 200,000 vehicles at the German plant last year, a soft figure compared to the 375,000 vehicles Tesla lists as its current capacity at the factory.

Tesla’s overall European sales dropped significantly last year due to a variety of factors. However, sales are rebounding, and demand is strong once again, and only getting stronger. Tesla is now planning to bump production of Model Y vehicles at Giga Berlin upward by about 20 percent. It will also bring 1,000 new jobs to the plant.

Tesla confirmed the details of its planned production expansion in Germany this morning. It is a strategy to keep up with strengthening demand.

In Q1, Tesla saw a record 61,000 vehicles produced at Giga Berlin. European registrations rebounded sharply, with Model Y seeing 117 percent increases in March 2026 compared to last year. Germany alone saw stark increases, with a quadrupling in registrations to 9,252 units.

This trend continued in other key European markets, including France, Denmark and Sweden. Tesla registrations were up over 46 percent in some of these markets, and Model Y continued its trend as a top BEV in the market.

Demand has been recovering strongly in 2026, giving Tesla a reason to expand production efforts at the factory. These increases signal management’s confidence in sustained or growing European pull for Berlin-built vehicles.

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Tesla and driver sued by family of woman killed in Texas crash: what we know

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Credit: CNBC

Tesla is being sued by the family of the woman who was killed in a Texas crash involving a Model 3. The driver, who is also being sued, claimed the vehicle was operating on Autopilot mode, but Tesla executives have come out challenging that claim, stating that the driver of the vehicle overrode the system.

The lawsuit was filed by 76-year-old Martha Avila’s daughter and her husband, who allege a “design defect” involving a Tesla and a failure to warn. The suit alleges negligence against Tesla and the driver, Michael Butler.

Butler “stated he was operating with an automated driving assistance system engaged at the time of the crash,” the Harris County Sheriff’s Office said in a statement. He showed no signs of intoxication and was cooperative, the Sheriff’s Office said, according to NBC News.

Just after reports of the crash and numerous headlines that immediately blamed Tesla’s Autopilot suite, both Tesla CEO Elon Musk and Head of AI Ashok Elluswamy challenged that. Musk said the crash made “no sense” given that Tesla Autopilot and Full Self-Driving do not travel at the speeds the door cameras captured the car traveling at, which Tesla says was 73 MPH.

Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

Elluswamy also revealed that Tesla data showed Butler overrode the system by pressing the accelerator to 100%, and that the pedal was compressed fully even after the car had crashed. Tesla has not released this data to the public, likely because it is communicating with agencies like the NHTSA on an investigation.

The suit uses a Washington Post analysis of government data that “identified at least 17 fatal incidents linked to Tesla Autopilot.”

This is far from the first time an accident has been blamed on Autopilot. A fatal crash in Texas was blamed on Autopilot several years ago, but when Tesla released data to the NTSB, which was investigating the crash, Autopilot was not available where the crash occurred, and Autosteer was never enabled, meaning the car was manually controlled at the time of the accident.

More information on the accident will be released as Tesla works with agencies to find the cause of the crash. From personal experience, it is hard to imagine Tesla Autopilot or FSD operating in this manner. It drives sometimes too cautiously in residential areas in parking lots, at least in my experience. Speeding happens, but at this rate in this type of area, it is hard to believe.

We look forward to more details being released with time.

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Tesla Cybertruck is officially the safest pickup, IIHS says

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Credit: Tesla

The Insurance Institute for Highway Safety (IIHS) has awarded the 2025-2026 Tesla Cybertruck crew cab pickup its highest honor: Top Safety Pick+. This marks the Cybertruck as the only full-size pickup to achieve this distinction in recent evaluations.

The award applies specifically to vehicles built after April 2025, following structural upgrades including front underbody reinforcements and footwell modifications.

These changes enabled strong performance in updated crash tests. The Cybertruck earned “Good” ratings in the small overlap front (driver and passenger sides), updated moderate overlap front, and updated side tests—core requirements for the Top Safety Pick+ designation.

It also secured acceptable or good headlights across trims and a “Good” rating for its standard front crash prevention system in pedestrian scenarios, along with acceptable or good performance in vehicle-to-vehicle testing.

The Cybertruck avoided every single pedestrian collision, including:

  • Daytime child crossing
  • Nightitime adult crossing
  • Night parallel adult

In the large pickup category, competitors such as the Toyota Tundra received only a standard Top Safety Pick, while the Ford F-150 and Ram 1500 did not qualify for either award. This positions the Cybertruck as a standout in occupant protection and crash avoidance among its peers.

Credit: IIHS

Ironically, the same vehicle celebrated for superior U.S. safety performance remains banned from public roads in the United Kingdom and much of Europe. Regulators there cite the Cybertruck’s sharp external edges and highly rigid stainless-steel construction as failing pedestrian-protection standards. European and UK rules require rounded surfaces on protruding parts to minimize injury risk in collisions with vulnerable road users.

Critics also point to the truck’s substantial weight and unyielding body structure, which some argue could transfer more force to other vehicles or pedestrians rather than absorbing it.

Tesla’s engineering philosophy underpins the Cybertruck’s strong IIHS results. The vehicle features a distinctive stainless-steel exoskeleton made from ultra-hard 30X cold-rolled stainless steel. This provides exceptional structural rigidity and a robust safety cage that resists deformation in side impacts and rollovers.

Engineers designed integrated load paths to channel crash forces away from the occupant compartment while allowing controlled energy absorption in key zones. Post-April 2025 refinements to the front underbody further optimized performance in overlap crashes.

Complementing the passive structure is Tesla’s advanced active safety suite, including the standard Collision Avoidance Assist system with automatic emergency braking. This contributed directly to the vehicle’s strong front crash prevention scores. The skateboard platform and low center of gravity also enhance stability and handling, reducing the likelihood of certain crashes.

The IIHS recognition highlights how Tesla’s combination of high-strength materials, structural innovation, and software-driven safety systems can deliver top-tier protection in rigorous testing. While global regulatory differences on design and pedestrian interaction continue to limit the Cybertruck’s availability outside North America, its U.S. safety credentials set a new benchmark for full-size pickups.

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