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SpaceX Falcon 9 rocket sets reusability record, launches heaviest payload yet

Falcon 9 B1051 is ready to set a new reusability record. (Richard Angle)

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SpaceX Falcon 9 booster B1051 has become the company’s ‘fleet leader’ after acing its 12th orbital-class launch and landing – a new record for the rocket family.

After a roughly 90-minute weather delay, Falcon 9 lifted off without issue around 12:48 am EST on March 19th. Booster B1051 touched down on drone ship Just Read The Instructions (JRTI) about nine minutes later, followed by the successful deployment of 53 Starlink V1.5 satellites just over an hour after launch. Starlink 4-12 was SpaceX’s 11th successful launch in the first 11 weeks of 2022. SpaceX CEO Elon Musk says that Starlink 4-12 was also the heaviest payload ever launched by Falcon 9, weighing in at 16.25 metric tons or ~35,800 pounds.

A thunderstorm bares its teeth in the distance shortly before liftoff. (Richard Angle)

It’s not entirely clear how SpaceX was able to expand Falcon 9’s performance envelope or how far the envelope was pushed. In May 2019, Musk actually claimed that the Starlink V0.9 payload would weigh “18.5 tons” and be SpaceX’s heaviest payload ever, whereas three years later he says Starlink 4-12 set a new record of 16.25 metric tons. Assuming Musk was referring to short tons in 2019 and that SpaceX’s Starlink payload adapter and the tensioning rods that hold the stack together are roughly the same weight (~3 mT) three years later, the true total mass of Starlink 4-12’s payload could be as high as 19-19.5 metric tons (~42,000 lb). Its 53 Starlink V1.5 satellites, meanwhile, would weigh about 307 kilograms (~675 lb) each.

In other words, Starlink 4-12’s record-breaking payload could be up to 2.5 metric tons – about 15% – heavier than the Starlink V0.9 payload that set SpaceX’s internal record in 2019.

(Richard Angle)

SpaceX says a Falcon 9 rocket is on track to launch Starlink 4-12 – a new batch of 53 satellites – no earlier than (NET) 11:24 pm EST on Friday, March 18th (03:24 UTC 19 March).

While ‘just’ the latest in an increasingly routine line of Starlink launches, SpaceX has confirmed that the mission will also set a new record for Falcon 9 reusability. Setting minor records is practically just as common for the average SpaceX launch but this particular record is more significant: if all goes according to plan, booster B1051 will become the first Falcon 9 first stage to complete 12 orbital-class launches and landings, pushing the envelope that much further.

The second oldest Falcon 9 booster that’s still operational, B1051 debuted in a significant way on March 2nd, 2019 by supporting Demo-1, Crew Dragon’s first uncrewed test flight. The launch was a perfect success and simultaneously kicked off the prolific careers of Crew Dragon and Falcon 9 B1051, both of which continue to have an excellent track record. Since Demo-1, B1051 has also supported the launches of Canada’s RADARSAT constellation, SiriusXM’s SXM-7 radio satellite, and 469 Starlink spacecraft spread over eight separate missions.

Starlink 4-12 will be its 12th launch and is set to occur just over two weeks after the third anniversary of its launch debut, translating to an average of one launch every three months or ~93 days. As an older booster and a fleet leader for several reusability milestones, B1051’s average turnaround time between launches – ~100 days – isn’t exceptionally impressive, though the booster has still accomplished a great deal.

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Falcon 9 B1051 rolls out for its first launch – February 2019. (NASA)
B1051’s eleventh launch – December 2021. (SpaceX)

However, newer boosters like B1058 and B1060 – both of which have much faster average turnaround times – are tied with B1051 at eleven flights each. One of the two is almost guaranteed to supersede B1051 in the very near future and become SpaceX’s new fleet leader, meaning that either B1058 or B1060 is likely to be the first to set new reusability records after B1051’s 12th flight.

Falcon 9 B1060, for example, has flown 11 times in 611 days, averaging one launch every 55 days and 61 days per reuse. B1060’s last two turnarounds have been under 50 days. B1058 is very similar. In other words, both B1058 and B1060 could feasibly overtake B1051 as early as May or June 2022 and could both potentially complete their 15th, 16th, or even 17th launches before the end of the year.

As such, this could be Falcon 9 B1051’s last opportunity to lead SpaceX’s fleet of Falcon boosters. Tune into SpaceX’s official webcast to watch Starlink 4-11 live around 11:10 pm EST (03:10 UTC).

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX brings four astronauts home after 8 months in space, and the return was flawless

SpaceX Crew Dragon Freedom returned four Crew-12 astronauts home after 237 days aboard the station.

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SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)
SpaceX's Crew Dragon Freedom sits aboard the recovery ship Shannon after splashing down off the coast of Los Angeles with the Crew-12 astronauts on October 8, 2026. (Credit: SpaceX)

Four Crew-12 members are back on Earth after 237 days at the International Space Station. SpaceX’s Crew Dragon Freedom splashed down in the Pacific Ocean about 50 miles west of Los Angeles at 11:34 a.m. ET on Thursday.

NASA astronauts Jessica Meir and Jack Hathaway, ESA astronaut Sophie Adenot, and Roscosmos cosmonaut Andrey Fedyaev landed one day after undocking from the station’s Harmony module at 8:05 a.m. ET on Wednesday. NASA confirmed the splashdown minutes later. SpaceX had flagged the 27.5 hour trip home on X while Dragon was still firing its departure burns away from the station.

The descent ran on schedule when Freedom started a nine minute deorbit burn at 10:46 a.m. ET, then hit the thicker atmosphere about 36 minutes later at nearly five miles per second. Chutes deployed at around 18,000 feet, and four main parachutes brought the capsule down to roughly 15 mph at splashdown.

SpaceX fast boats secured Dragon before the recovery ship Shannon hoisted it onto the deck with the crew still inside. Flight surgeons on board ran initial medical checks. All four crew members will be flown ashore by helicopter and then head to NASA’s Johnson Space Center in Houston for rehabilitation.

Crew-12 launched on February 13 from Space Launch Complex 40 at Cape Canaveral, a flight that also marked the first Falcon 9 booster landing at SpaceX’s new LZ-40 pad. Over the mission, the crew completed 3,792 orbits, covered nearly 101 million miles, and carried out four spacewalks to maintain and upgrade the station.

Meir now has 440 cumulative days in space, which places her in NASA’s top 10. This was the first spaceflight for Hathaway and for Adenot, a French Air Force colonel and former helicopter pilot. Fedyaev, who spent 186 days in orbit on Crew-6 in 2023, has now flown two long duration Dragon missions.

The return closes out a busy stretch of Dragon traffic. Crew-13 arrived on October 1 aboard Crew Dragon Grace, which docked just 7 hours and 55 minutes after liftoff, the fastest launch to docking of any U.S. spacecraft in ISS history. Commander Jessica Watkins, pilot Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and cosmonaut Sergey Teteryatnikov remain aboard alongside the three person Soyuz MS-29 crew.

With Crew-12 gone, the port is clear for CRS-35, a cargo Dragon carrying the final pair of ISS Roll-Out Solar Arrays. NASA is holding a post-splashdown teleconference at 1:15 p.m. ET covering both the crew’s return and the upcoming cargo launch.

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Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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