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SpaceX’s space-optimized Starship engine could be ready sooner than later

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SpaceX CEO Elon Musk says that there is now a chance that a vacuum-optimized version of the Raptor engine will be ready for near-term Starship launches, indicating that development has either been re-prioritized or is going more smoothly than expected.

This is a significant shift away from a strategy discussed by Musk just four months ago, in which a single variant of Raptor was to be used on Starship and Super Heavy to shorten the next-gen rocket’s path to orbit. For unknown reasons, that approach may have already been replaced with a new alternative that would lead to a Starship with six Raptors instead of seven and a 50-50 split between vacuum and sea level-optimized engines.

Without a more specific development timeline, it’s unclear if RaptorSL-only versions of Starship will ever make it to orbit as a sort of interim solution. The fact that SpaceX is already considering an expedited vacuum variant bodes well for the current status of sea level engine testing, and Musk admittedly revealed that RaptorVac development was to be delayed just days before Raptor’s first full-scale static fire in February 2019.

Speaking less than four months ago, the purpose of delaying RaptorVac development was “to reach the moon as fast as possible.” As long as a Starship powered by unoptimized Raptors was capable of reaching the Moon, designing with RaptorVac in mind would create delays without adding any near-term benefits. The most obvious reasons that SpaceX would revert RaptorVac strategy are changes in technical confidence (i.e. full-scale Raptor testing is going better than expected) or SpaceX’s motivation to get to the Moon “as fast as possible”.

The latter explanation is certainly possible, especially in light of recent hints that there is a terminal lack of funding and Congressional interest in NASA’s Moon return proposal. SpaceX has its own commercial motivations for Starship to get to the Moon in short order, however, including some form of a contract with Japanese billionaire Yusaku Maezawa. As such, it seems more likely that SpaceX’s Raptor program is making rapid progress, outstretching the expectations of those holding the company’s strategic reins.

Just five days after its first ignition, SpaceX successfully tested Raptor SN01 at more than twice the thrust of Merlin 1D. (SpaceX)

According to Musk, sea level-optimized Raptor development is proceeding so smoothly that SpaceX may be able to move into relatively high-volume production – more than two engines per week – this summer (June 1 to August 31). At the moment, SpaceX appears to be focused on testing Raptor at its McGregor, Texas development facilities. This is no surprise for a cutting-edge rocket engine less than four months into full-scale testing, as inevitable off-nominal or unexpected behavior revealed during test fires can often lead to design optimizations or even major changes.

Since the first finalized Raptor was delivered to McGregor in late January, SpaceX has completed an average of one new engine per month, all of which have then been tested in Texas. After completing its McGregor acceptance tests, SN03 also became the first Raptor engine to leave the ground under its own power as part of Starhopper’s first two tethered hops. According to Musk, Starhopper could return to ‘flight’ as early as May 31st.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD fleet is nearing 7 billion total miles, including 2.5 billion city miles

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles.

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Tesla’s Full Self-Driving (Supervised) fleet is closing in on almost 7 billion total miles driven, as per data posted by the company on its official FSD webpage. 

These figures hint at the massive scale of data fueling Tesla’s rapid FSD improvements, which have been quite notable as of late.

FSD mileage milestones

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles. Tesla owner and avid FSD tester Whole Mars Catalog also shared a screenshot indicating that from the nearly 7 billion miles traveled by the FSD fleet, more than 2.5 billion miles were driven inside cities. 

City miles are particularly valuable for complex urban scenarios like unprotected turns, pedestrian interactions, and traffic lights. This is also the difference-maker for FSD, as only complex solutions, such as Waymo’s self-driving taxis, operate similarly on inner-city streets. And even then, incidents such as the San Francisco blackouts have proven challenging for sensor-rich vehicles like Waymos. 

Tesla’s data edge

Tesla has a number of advantages in the autonomous vehicle sector, one of which is the size of its fleet and the number of vehicles training FSD on real-world roads. Tesla’s nearly 7 billion FSD miles then allow the company to roll out updates that make its vehicles behave like they are being driven by experienced drivers, even if they are operating on their own. 

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So notable are Tesla’s improvements to FSD that NVIDIA Director of Robotics Jim Fan, after experiencing FSD v14, noted that the system is the first AI that passes what he described as a “Physical Turing Test.” 

“Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies,” Fan wrote in a post on X. 

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Tesla starts showing how FSD will change lives in Europe

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

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Credit: Grok Imagine

Tesla has launched Europe’s first public shuttle service using Full Self-Driving (Supervised) in the rural Eifelkreis Bitburg-Prüm region of Germany, demonstrating how the technology can restore independence and mobility for people who struggle with limited transport options. 

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

Officials see real impact on rural residents

Arzfeld Mayor Johannes Kuhl and District Administrator Andreas Kruppert personally tested the Tesla shuttle service. This allowed them to see just how well FSD navigated winding lanes and rural roads confidently. Kruppert said, “Autonomous driving sounds like science fiction to many, but we simply see here that it works totally well in rural regions too.” Kuhl, for his part, also noted that FSD “feels like a very experienced driver.”

The pilot complements the area’s “Citizen Bus” program, which provides on-demand rides for elderly residents who can no longer drive themselves. Tesla Europe shared a video of a demonstration of the service, highlighting how FSD gives people their freedom back, even in places where public transport is not as prevalent.

What the Ministry for Economic Affairs and Transport says

Rhineland-Palatinate’s Minister Daniela Schmitt supported the project, praising the collaboration that made this “first of its kind in Europe” possible. As per the ministry, the rural rollout for the service shows FSD’s potential beyond major cities, and it delivers tangible benefits like grocery runs, doctor visits, and social connections for isolated residents. 

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“Reliable and flexible mobility is especially vital in rural areas. With the launch of a shuttle service using self-driving vehicles (FSD supervised) by Tesla in the Eifelkreis Bitburg-Prüm, an innovative pilot project is now getting underway that complements local community bus services. It is the first project of its kind in Europe. 

“The result is a real gain for rural mobility: greater accessibility, more flexibility and tangible benefits for everyday life. A strong signal for innovation, cooperation and future-oriented mobility beyond urban centers,” the ministry wrote in a LinkedIn post

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Tesla China quietly posts Robotaxi-related job listing

Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

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Credit: Tesla

Tesla has posted a new job listing in Shanghai explicitly tied to its Robotaxi program, fueling speculation that the company is preparing to launch its dedicated autonomous ride-hailing service in China. 

As noted in the listing, Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

Robotaxi-specific role

The listing, which was shared on social media platform X by industry watcher @tslaming, suggested that Tesla China is looking to fill the role urgently. The job listing itself specifically mentions that the person hired for the role will be working on the Low Voltage Hardware team, which would design the circuit boards that would serve as the nervous system of the Robotaxi. 

Key tasks for the role, as indicated in the job listing, include collaboration with PCB layout, firmware, mechanical, program management, and validation teams, among other responsibilities. The role is based in Shanghai.

China Robotaxi launch

China represents a massive potential market for robotaxis, with its dense urban centers and supportive policies in select cities. Tesla has limited permission to roll out FSD in the country, though despite this, its vehicles have been hailed as among the best in the market when it comes to autonomous features. So far, at least, it appears that China supports Tesla’s FSD and Robotaxi rollout.

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This was hinted at in November, when Tesla brought the Cybercab to the 8th China International Import Expo (CIIE) in Shanghai, marking the first time that the autonomous two-seater was brought to the Asia-Pacific region. The vehicle, despite not having a release date in China, received a significant amount of interest among the event’s attendees. 

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