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NASA Artemis delegation tours SpaceX’s Starship factory and launch pad

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Thanks to the failure of Blue Origin’s NASA Human Landing System (HLS) lawsuit, SpaceX and the space agency were finally able to get back to work last month.

Taking advantage of that, NASA astronauts and Artemis Program leaders recently took a tour of SpaceX’s South Texas Starship factory and launch pads – a massive hub of activity that the company has deemed Starbase. In doing so, save for updates from SpaceX and even members of the public over the last 6-9 months, NASA officials were finally able to get up close and personal with the progress SpaceX has made while the space agency was temporarily forced to halt all work on HLS.

While some aspects of SpaceX’s progress towards orbital Starship test flights were hampered by asymmetry between different programs, namely the readiness of Super Heavy and Starbase’s orbital launch site, SpaceX has still made some impressive progress in less than a year. At the start of 2021, Starbase’s lone orbital launch site was effectively a dirt lot and a fraction of the launch mount – the latter constructed well in advance of the rest of the pad. Less than a year later, that orbital launch site – including a skyscraper-sized launch tower, three massive arms, perhaps the most complex launch mount in spaceflight history, and the largest cryogenic tank farm ever built for a rocket – is on the verge of completion.

Starbase’s orbital launch pad, January 31st, 2021. (NASASpaceflight – bocachicagal)

Several weeks of work are likely needed for SpaceX to finish and qualify the ~146m (~480 ft) launch tower’s ‘chopsticks’ – arms meant to lift and possibly catch Starships and Super Heavy boosters – and quick-disconnect swing arm, which fuels Starship and helps stabilize the rocket. The pad’s massive tank farm has also yet to be filled with any liquid methane fuel (LCH4).

However, that tank farm is complete enough – and filled with hundreds of tanker trucks of liquid oxygen and nitrogen – to begin extensive cryogenic proof testing with Super Heavy Booster 4 (B4), Starship’s first potentially fligthworthy booster. That process began on December 17th and a second cryogenic proof followed on December 21st. On the 22nd, SpaceX continued to expand the ambition of its booster testing and filled Super Heavy B4 more than any booster before it, loading it with two or three thousand tons (4.4M-6.6M lb) of cryogenic liquids in about two hours. There are signs that most of that liquid was actually liquid oxygen (LOx) – the oxidizer Starship will be filled with before launch – and both sides of the tank farm were visibly active.

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In other words, once SpaceX is confident that the tank farm is safe to store liquid methane, the first Super Heavy wet dress rehearsals and static fire tests – eventually simulating full thrust just before liftoff – could begin almost immediately. Once the tower’s three arms are at least partially functional, SpaceX will also be able to install a Starship on top of Super Heavy for the second time and test a fully-integrated two-stage Starship launch vehicle for the first time, paving the way for the first orbital-velocity launch attempt as soon as as the FAA grants a license.

Though SpaceX technically hasn’t started building a prototype of the actual Starship Moon lander that will returns humans to the lunar surface, every single Starship and Super Heavy booster it builds and tests mature’s the foundation of that crewed variant’s design, as well as the fleet of boosters and ships that will be required to fuel it in orbit. By all appearances, Starship S20 – the first completed orbital-class prototye – has passed all the tests thrown at it and is ready for the program’s first orbital-velocity launch attempt. If the speed of recent testing continues, Super Heavy Booster 4 may not be far behind it.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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NTSB findings on fatal Tesla crash tell a very different story

The NTSB confirmed the driver, not Tesla’s FSD, caused the fatal Texas house crash.

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The National Transportation Safety Board released preliminary findings Wednesday confirming that a Tesla driver, not the vehicle’s software, caused a fatal crash in Katy, Texas in June. The driver, 44-year-old Michael Butler, had engaged Full Self-Driving Supervised mode on Rose Hollow Lane, a residential street with a 30 mph speed limit, before manually overriding the system by pressing the accelerator pedal all the way to 100%. Data recovered from the 2025 Tesla Model 3 showed the vehicle was traveling over 70 miles per hour when it struck a home and killed 76-year-old Martha Avila, who was inside. Weather was clear, the road was dry, and it was daylight.

Texas man charged in fatal Tesla crash where he blamed Autopilot

Butler told authorities he had passed out at the wheel. But security camera footage obtained by the NTSB told a different story, and showed the car accelerating through an intersection before leaving the road entirely. Police also found that Butler’s phone had Google searches including the terms “Tesla FSD not aggressive enough 2026” and “Tesla FSD too timid,” raising serious questions about how he was using the system before the crash. Butler has since been charged with manslaughter. The victim’s family has filed a lawsuit against both Butler and Tesla, alleging negligence.

The NTSB findings aligned directly with what Tesla VP of AI Software Ashok Elluswamy had already stated publicly on X in the weeks after the crash, writing that “the driver manually overrode self-driving by pressing the accelerator all the way to 100%.” The data confirmed his account.

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