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SpaceX rocket recovery fleet dodges tropical storm amid Starlink launch delays

SpaceX's fleet of rocket recovery ships have changed course to dodge a tropical and account for Starlink launch delays. (SpaceX)

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In the last 24 hours, SpaceX’s fleet of rocket recovery ships has had to dramatically change course to dodge a tropical storm, weather that has partially delayed the company’s next Starlink satellite launch.

Previously scheduled to launch no earlier than (NET) ~4 am EDT on May 17th, less than 24 hours after the United Launch Alliance (ULA) planned to launch a US military spaceplane, the ULA launch was delayed by weather at the last second, pushing SpaceX’s Starlink launch to May 18th. Nine hours later, SpaceX announced that it had delayed its eighth Starlink launch another ~24 hours to avoid impacts from a tropical depression developing where the company’s rocket recovery fleet was assembling in the Atlantic Ocean.

As of now, Starlink-7 is scheduled to lift off on an exceptionally flight-proven Falcon 9 rocket at 3:10 am EDT (07:10 UTC) on Tuesday, May 19th. It will be the eighth time SpaceX has performed a dedicated launch of 60 Starlink satellites since May 2019 and the 7th launch of Starlink v1.0 spacecraft since November 2019, a little over six months.

Falcon 9 Block 5 booster B1049 will be supporting the mission, set to be the rocket’s fifth launch since it debuted in September 2018 and second launch this year. Most recently, B1049 successfully launched SpaceX’s third Starlink mission (Starlink-2) on January 7th.

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B1048 is pictured on March 14th prior to its fifth launch. Things did not go as planned. (Richard Angle)
Falcon 9 B1049, January 9th, 2020. (Richard Angle)

B1049 will be the second SpaceX booster to attempt a fifth orbital-class launch. Designed to fly no fewer than 10 times each, five flights marks the halfway point on the path to that ambitious design goal, itself just a preliminary target short of an even more ambitious goal of 100 flights per booster (with regular overhauls). It remains to be seen if SpaceX and CEO Elon Musk continue to aim for that ~100-launch target for Falcon 9 and Heavy boosters but with multiple boosters already nearing their fifth flights, it’s a question that will have to be answered sooner than later.

Unfortunately, during SpaceX’s inaugural fifth flight of Falcon 9 booster B1048, the rocket stage suffered a critical engine failure and emergency shutdown shortly before main engine cutoff and booster separation. B1048’s engine failure also prevented the booster from successfully landing, resulting in its destruction. SpaceX ultimately concluded that improper refurbishment – not an issue with the hardware itself – was the cause of the failure.

B1048’s swan song; March 18th, 2020. (Richard Angle)

As a result, B1049’s fifth launch is much more important than it might otherwise be. If successful, it will help demonstrate that nothing (aside from shoddy quality assurance) should hold back Falcon reusability from SpaceX’s design goals. If a similar failure occurs, however, it could quickly start to look like Falcon 9 Block 5 has hit a wall with respect to reusability, potentially capping each booster and five flights per life. Either way, SpaceX’s Starlink-7 mission will be a crucial mission for the company – up next is Crew Dragon’s inaugural NASA astronaut launch.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk explains why Tesla’s 4680 battery breakthrough is a big deal

Tesla confirmed in its Q4 and FY 2025 update letter that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process.

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Credit: Tesla/X

Tesla’s breakthroughs with its 4680 battery cell program mark a significant milestone for the electric vehicle maker. This was, at least, as per Elon Musk in a recent post on social media platform X.

Tesla confirmed in its Q4 and FY 2025 update letter that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process.

Why dry-electrode matters

In a post on X, Elon Musk stated that making the dry-electrode process work at scale was “incredibly difficult,” calling it a major achievement for Tesla’s engineering, production, and supply chain teams, as well as its partner suppliers. He also shared his praise for the Tesla team for overcoming such a difficult task. 

“Making the dry electrode process work at scale, which is a major breakthrough in lithium battery production technology, was incredibly difficult. Congratulations to the @Tesla engineering, production and supply chain teams and our strategic partner suppliers for this excellent achievement!” Musk wrote in his post.

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Tesla’s official X account expanded on Musk’s remarks, stating that dry-electrode manufacturing “cuts cost, energy use & factory complexity while dramatically increasing scalability.” Bonne Eggleston, Tesla’s Vice President of 4680 batteries, also stated that “Getting dry electrode technology to scale is just the beginning.”

Tesla’s 4680 battery program

Tesla first introduced the dry-electrode concept at Battery Day in 2020, positioning it as a way to eliminate solvent-based electrode drying, shrink factory footprints, and lower capital expenditures. While Tesla has produced 4680 cells for some time, the dry cathode portion of the process proved far more difficult to industrialize than expected.

Together with its confirmation that it is producing 4680 cells in Austin with both electrodes manufactured using the dry process, Tesla has also stated that it has begun producing Model Y vehicles with 4680 battery packs. As per Tesla, this strategy was adopted as a safety layer against trade barriers and tariff risks. 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks,” Tesla wrote in its Q4 and FY 2025 update letter. 

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Even Tesla China is feeling the Optimus V3 fever

As per Tesla China, Optimus V3 is “about to be unveiled.”

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Credit: Tesla Optimus/X

Even Tesla China seems to have caught the Optimus V3 fever, with the electric vehicle maker teasing the impending arrival of the humanoid robot on its official Weibo account. 

As per Tesla China, Optimus V3 is “about to be unveiled.”

Tesla China hypes up Optimus V3

Tesla China noted on its Weibo post that Optimus V3 is redesigned from first principles and is capable of learning new tasks by observing human behavior. The company has stated that it is targeting annual production capacity of up to one million humanoid robots once manufacturing scales.

During the Q4 and FY 2025 earnings call, CEO Elon Musk stated that Tesla will wind down Model S and Model X production to free up factory space for the pilot production line of Optimus V3. 

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Musk later noted that Giga Texas should have a significantly larger Optimus line, though that will produce Optimus V4. He also made it a point to set expectations with Optimus’ production ramp, stating that the “normal S curve of manufacturing ramp will be longer for Optimus.”

Credit: Tesla China

Tesla China’s potential role

Tesla’s decision to announce the Optimus update on Weibo highlights the importance of the humanoid robot in the company’s global operations. Giga Shanghai is already Tesla’s largest manufacturing hub by volume, and Musk has repeatedly described China’s manufacturers as Tesla’s most legitimate competitors.

While Tesla has not confirmed where Optimus V3 will be produced or deployed first, the scale and efficiency of Gigafactory Shanghai make it a plausible candidate for future humanoid robot manufacturing or in-factory deployment. Musk has also suggested that Optimus could become available for public purchase as early as 2027, as noted in a CNEV Post report.

“It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does,” Musk said during the earnings call.

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Tesla director pay lawsuit sees lawyer fees slashed by $100 million

The ruling leaves the case’s underlying settlement intact while significantly reducing what the plaintiffs’ attorneys will receive.

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Credit: Tesla China

The Delaware Supreme Court has cut more than $100 million from a legal fee award tied to a shareholder lawsuit challenging compensation paid to Tesla directors between 2017 and 2020. 

The ruling leaves the case’s underlying settlement intact while significantly reducing what the plaintiffs’ attorneys will receive.

Delaware Supreme Court trims legal fees

As noted in a Bloomberg Law report, the case targeted pay granted to Tesla directors, including CEO Elon Musk, Oracle founder Larry Ellison, Kimbal Musk, and Rupert Murdoch. The Delaware Chancery Court had awarded $176 million to the plaintiffs. Tesla’s board must also return stock options and forego years worth of pay. 

As per Chief Justice Collins J. Seitz Jr. in an opinion for the Delaware Supreme Court’s full five-member panel, however, the decision of the Delaware Chancery Court to award $176 million to a pension fund’s law firm “erred by including in its financial benefit analysis the intrinsic value” of options being returned by Tesla’s board.

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The justices then reduced the fee award from $176 million to $70.9 million. “As we measure it, $71 million reflects a reasonable fee for counsel’s efforts and does not result in a windfall,” Chief Justice Seitz wrote.

Other settlement terms still intact

The Supreme Court upheld the settlement itself, which requires Tesla’s board to return stock and options valued at up to $735 million and to forgo three years of additional compensation worth about $184 million. 

Tesla argued during oral arguments that a fee award closer to $70 million would be appropriate. Interestingly enough, back in October, Justice Karen L. Valihura noted that the $176 award was $60 million more than the Delaware judiciary’s budget from the previous year. This was quite interesting as the case was “settled midstream.”

The lawsuit was brought by a pension fund on behalf of Tesla shareholders and focused exclusively on director pay during the 2017–2020 period. The case is separate from other high-profile compensation disputes involving Elon Musk.

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Tesla Litigation by Simon Alvarez

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