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SpaceX’s Starlink “VisorSat” launch plans revealed by Elon Musk

A totally real mockup of SpaceX's "VisorSat" Starlink upgrade. (SpaceX, edit by Teslarati)

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CEO Elon Musk has revealed more details about SpaceX’s plans to build and launch upgraded “VisorSat” Starlink satellites, part of the company’s work to ensure that the internet constellation can coexist with astronomy.

Back on April 22nd, Musk gave us the best glimpse yet of what he previously described as a sort of deployable sunshade for Starlink satellites. Designed to prevent orbital sunlight from reflecting off of each spacecraft’s shiny surfaces and disrupting ground-based astronomical observations, the SpaceX CEO said that the company’s very next Starlink launch – scheduled no earlier than “early May” – will carry one or several satellites with said sunshade installed, playfully nicknamed “VisorSat”.

Ultimately, Musk explained in significant detail the likely culprit of the spectacular visibility of Starlink satellites from the ground, discussed plans to reduce or wholly remove that flaring, and explicitly stated that SpaceX will do everything in its power to prevent its constellation from impacting science.

On April 22nd, Musk revealed that the sunshade he’d previously discussed would look “a lot like a car sun visor” and would be built out of dark, radio-transparent foam to avoid disrupting each satellite’s antennas while still preventing sunlight from reflecting off of their mirror-like surfaces.

During Musk’s surprise April 27th Astro2020 presentation, he revealed a conceptual render of the new VisorSat design. (SpaceX)

Days later, he revealed a rough render of VisorSat’s design, showing an extremely simple pair of rotating foam ‘visors’ explicitly shaped to block sunlight from Starlink satellite antennas and not much else. Given the use of foam and a deployment mechanism no more complex than four actuating hinges, it’s entirely believable that this solution – if it works – could be cheap and light enough to be almost irrelevant for the overall spacecraft.

If it works, SpaceX’s ad hoc visor would effectively be the best possible solution for brightness, fully solving the issue while having a near-zero impact on the cost or functionality of each internet satellite. Of course, SpaceX will do what it’s known for and flight-test the new VisorSat design before getting ahead of itself, but if those tests are successful, it would be unsurprising if every future Starlink satellite features a visor.

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However, in the process of explaining why Starlink satellites can appear so bright, Musk also hinted at one of the reasons that a visor alone cannot fully solve all of the sources of Starlink’s ground astronomy impact. After launch, Starlink satellites must raise and circularize their orbits to reach an operational altitude, a process that has typically taken 2-4 weeks. During that orbit-raising phase, Musk revealed that Starlink satellites must orient themselves in such a way that the entirety of their front and rear faces – including the solar array – is angled perfectly to reflect sunlight back to Earth.

To alleviate that issue, Musk has said that SpaceX will tweak the orientation and operation of satellites during the orbit raising period, but it’s difficult to see a way to consistently prevent bright reflections without big changes. If SpaceX can’t immediately find a way around that “Open Book” orientation, there will likely be anywhere from 60-180+ Starlink satellites raising their orbits on any given day if the company truly plans to operate a constellation of ~4400 satellites, let alone ~12,000 or ~40,000.

Once orbit-raising is complete, Musk believes that visors will effectively make Starlink satellites invisible to the naked eye, but more work will have to be done if SpaceX wants to fully mitigate Starlink’s astronomy impact.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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