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SpaceX’s Starlink “VisorSat” launch plans revealed by Elon Musk

A totally real mockup of SpaceX's "VisorSat" Starlink upgrade. (SpaceX, edit by Teslarati)

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CEO Elon Musk has revealed more details about SpaceX’s plans to build and launch upgraded “VisorSat” Starlink satellites, part of the company’s work to ensure that the internet constellation can coexist with astronomy.

Back on April 22nd, Musk gave us the best glimpse yet of what he previously described as a sort of deployable sunshade for Starlink satellites. Designed to prevent orbital sunlight from reflecting off of each spacecraft’s shiny surfaces and disrupting ground-based astronomical observations, the SpaceX CEO said that the company’s very next Starlink launch – scheduled no earlier than “early May” – will carry one or several satellites with said sunshade installed, playfully nicknamed “VisorSat”.

Ultimately, Musk explained in significant detail the likely culprit of the spectacular visibility of Starlink satellites from the ground, discussed plans to reduce or wholly remove that flaring, and explicitly stated that SpaceX will do everything in its power to prevent its constellation from impacting science.

On April 22nd, Musk revealed that the sunshade he’d previously discussed would look “a lot like a car sun visor” and would be built out of dark, radio-transparent foam to avoid disrupting each satellite’s antennas while still preventing sunlight from reflecting off of their mirror-like surfaces.

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During Musk’s surprise April 27th Astro2020 presentation, he revealed a conceptual render of the new VisorSat design. (SpaceX)

Days later, he revealed a rough render of VisorSat’s design, showing an extremely simple pair of rotating foam ‘visors’ explicitly shaped to block sunlight from Starlink satellite antennas and not much else. Given the use of foam and a deployment mechanism no more complex than four actuating hinges, it’s entirely believable that this solution – if it works – could be cheap and light enough to be almost irrelevant for the overall spacecraft.

If it works, SpaceX’s ad hoc visor would effectively be the best possible solution for brightness, fully solving the issue while having a near-zero impact on the cost or functionality of each internet satellite. Of course, SpaceX will do what it’s known for and flight-test the new VisorSat design before getting ahead of itself, but if those tests are successful, it would be unsurprising if every future Starlink satellite features a visor.

However, in the process of explaining why Starlink satellites can appear so bright, Musk also hinted at one of the reasons that a visor alone cannot fully solve all of the sources of Starlink’s ground astronomy impact. After launch, Starlink satellites must raise and circularize their orbits to reach an operational altitude, a process that has typically taken 2-4 weeks. During that orbit-raising phase, Musk revealed that Starlink satellites must orient themselves in such a way that the entirety of their front and rear faces – including the solar array – is angled perfectly to reflect sunlight back to Earth.

To alleviate that issue, Musk has said that SpaceX will tweak the orientation and operation of satellites during the orbit raising period, but it’s difficult to see a way to consistently prevent bright reflections without big changes. If SpaceX can’t immediately find a way around that “Open Book” orientation, there will likely be anywhere from 60-180+ Starlink satellites raising their orbits on any given day if the company truly plans to operate a constellation of ~4400 satellites, let alone ~12,000 or ~40,000.

Once orbit-raising is complete, Musk believes that visors will effectively make Starlink satellites invisible to the naked eye, but more work will have to be done if SpaceX wants to fully mitigate Starlink’s astronomy impact.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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