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SpaceX Starship factory and rocket prototypes weather Texas hurricane

Starship SN5 and SpaceX's South Texas rocket factory have managed to weather their first true Gulf of Mexico hurricane. (NASASpaceflight - bocachicagal)

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SpaceX’s South Texas Starship factory and the latest full-scale rocket prototypes built there have managed to weather their first hurricane and tropical storm.

Known as Hurricane Hanna, the Gulf of Mexico weather system made landfall just a few dozen miles north of SpaceX’s facilities on July 25th with 90 mph (145 km/h) winds recorded. Thankfully, SpaceX’s rocket factory and Starship prototype SN5 were spared from the worst of Hanna, which quickly devolved into a less threatening tropical storm eight hours after landfall.

Still, they were subjected to heavy rain, gusty winds, low visibility, and the threat of much worse conditions if Hurricane Hanna were to veer south. Originally planned on Saturday, July 25th, SpaceX was forced to delay Starship SN5’s first full wet dress rehearsal (WDR) and Raptor engine static fire test, following a solid two weeks of delays unrelated to bad weather.

Weather, rocket, pad, and planet alignment willing, SpaceX may finally have a shot at static firing Starship SN5’s Raptor SN27 engine, installed more than three weeks ago. As of now, Tropical Storm Hanna continues to fade away as it travels west over South Texas and Mexico. Ironically, testing Starship during extreme weather events could actually be a useful activity for SpaceX, given that the launch rates it may eventually need to squeeze out of Super Heavy and Starship will all but necessitate all-weather launch capabilities.

Nevertheless, for early prototypes like SN5, testing during a major storm would do more harm than good by confounding critical data and observations needed to inform future tests and improve newer prototypes. Along those lines, Starship SN5 is now scheduled to attempt a WDR and static fire test no earlier than Monday, July 27th with a window stretching from 8am to 8pm CDT (UTC-5). There is still a chance of moderate rainfall and thunderstorms but Boca Chica should be clear of Hanna-related storm warnings by the time Starship’s test window opens.

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(NASASpaceflight – bocachicagal)

Plans change and Starship SN5’s test plans have been exceptionally fluid, but if the rocket’s static fire goes off as planned on Monday and weather cooperates, there’s a chance that SpaceX will attempt to hop the full-scale prototype just a few days later. According to NASASpaceflight.com, prior to Hurricane Hanna, a rapid static fire and ~150m (~500 ft) hop debut was reportedly in order for Starship SN5.

SpaceX has already sleeved and flipped Starship SN8’s common dome and sleeved its upper oxygen tank dome. (NASASpaceflight – bocachicagal)

Meanwhile, SpaceX and its contractors are in the midst of constructing a massive new vehicle assembly building (VAB; also known as a high bay) required for the imminent start of Super Heavy booster prototype assembly. Work is also well underway on the assembly of Starship SN8, an upgraded prototype that could be the first to receive a nosecone, aerodynamic control surfaces, fully functional header tanks, and three Raptor engines. Those facilities and hardware have also made it through Hurricane Hanna unscathed.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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