Connect with us

News

SpaceX testing ceramic Starship heat shield tiles on flight-proven CRS-18 Cargo Dragon

SpaceX says a handful of Starship heat shield tiles will be tested on Cargo Dragon's own heat shield during the spacecraft's CRS-18 mission. (SpaceX)

Published

on

SpaceX announced during its CRS-18 Cargo Dragon webcast that the twice-flown orbital spacecraft will feature a handful of ceramic Starship heat shield tiles, meant to flight-test a critical component of the next-generation SpaceX spacecraft.

Extremely unfavorable weather forced SpaceX to scrub today’s scheduled CRS-18 launch around T-30 seconds to liftoff and tomorrow’s backup window (July 25th) doesn’t look any better. Nevertheless, whenever central Florida’s weather chooses to cooperate, the flight-proven Cargo Dragon capsule (C108) will be carrying a little piece of its successor along for the ride, a particularly fitting flight test given that the capsule will also become the first commercial spacecraft to launch to orbit three times.

Although Cargo Dragon’s reusability milestone is an undoubtedly impressive achievement, Starship must necessarily make the spacecraft’s third trip to orbit look like child’s play if it is to realize SpaceX’s dream of radically lowering the cost of spaceflight. To do so, Starship and Super Heavy will need to be the most easily reusable spacecraft and boosters ever built and flown by a nearly infinite margin, given that the ultimate goal is to require little more than careful inspections between suborbital booster launches and orbital Starship launches and reentries.

To accomplish that incredible feat, SpaceX will need to develop, test, and mass-produce thermal protection systems (including heat shields) that are more effective than anything that has flown in space. This is where Cargo Dragon (Dragon 1) and Crew Dragon come into play.

Cargo Dragon C113 bares its scorched heat shield after returning to port on June 4th, following its successful CRS-17 mission. (Pauline Acalin)
Crew Dragon C201 displays its heat shield after the spacecraft’s first orbital-velocity Earth reentry, March 8th. (NASA/Cory Huston)

Although this Starship heat shield test comes as a surprise, it’s just a logical extrapolation of SpaceX’s tendency to flight-test hardware in retrospect. SpaceX’s routine and regular Cargo Dragon launches offer an obviously invaluable platform for the company to test new technologies both in orbit and reentry conditions. In fact, SpaceX is the only entity – government or commercial – with a reusable spacecraft capable of returning appreciable amounts of cargo from space to Earth’s surface.

If Cargo Dragon capsule C108 continues its successful record of orbital missions and recoveries, SpaceX will be able to recover Starship’s prototype ceramic heat shield tiles perfectly intact and thus have access to orbit- and reentry-tested hardware that should provide invaluable data for Starship. It’s unclear where exactly ceramic heat shielding would be used on Starship or if this means that the spacecraft’s transpirationally-cooled steel tiles did not pass muster, but CEO Elon Musk will hopefully provide additional details in a presentation later this month or early next.

Of note, the Starship heat shield test tiles appear to be installed near what is effectively the leading edge and thus the most stressed section of the heat shield. Ultimately, it’s extremely impressive that NASA has accepted this significant modification and concluded – alongside SpaceX – that the added risk of the prototype tiles is near-zero.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

Published

on

Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

Advertisement
-->
Continue Reading

Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Published

on

Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

Advertisement
-->

Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

Continue Reading

Elon Musk

SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

Published

on

Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

Advertisement
-->

While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

Continue Reading