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SpaceX Starship booster’s ‘hot gas’ thrusters make first public appearance

While different in several key ways, new methane-oxygen thrusters recently spotted for the first time on Starship hardware are likely similar to Raptor and Crew Dragon's SuperDraco abort thrusters. (SpaceX)

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‘Hot gas’ thrusters meant to boost the efficiency of SpaceX’s Starship spacecraft and Super Heavy boosters have been spotted in public for the first time.

On the evening of June 21st, spaceflight photographer Brady Kenniston – on assignment for NASASpaceflight – caught the first glimpses ever of what amounts to the newest rocket engine designed and built by SpaceX. As yet unnamed, SpaceX CEO Elon Musk has consistently referred to the new engine as a “hot gas thruster” for several years, though virtually no concrete details have ever been shared.

The reason behind the lack of major visible progress is simple enough: until Starship is ready for serious orbital testing, hot-gas thrusters just aren’t necessary. Instead, SpaceX has relied on tried and true cold gas thrusters derived – or quite literally taken, in the case of Starhopper – from those used on Falcon 9 and Falcon Heavy boosters to maintain attitude control in space and safely land back on Earth.

For Starhopper and Starships SN5 and SN6, all three of which focused on simple hop tests, those cold-gas thrusters primarily augmented Raptor’s thrust vectoring capabilities by fine-tuning vehicle rotation and attitude. On Starships SN8, SN9, SN10, SN11, and SN15, cold-gas thrusters played a more substantial role in their more complex medium-altitude test flights, flipping each ship horizontal at apogee, helping to maintain stability during skydiver-style freefalls back to Earth, and augmenting three Raptor engines during the final landing flip and landing burn.

By all appearances, the thrusters did their jobs perfectly on all nine test flights. However, those eight suborbital prototypes could all afford to expend large portions of their mass budgets on a plethora of pressure vessels filled with tons of nitrogen gas. More importantly, empty Starships and their Super Heavy boosters are expected to weigh anywhere from 10-50 times more than Falcon 9’s booster and upper stage, and SpaceX’s suborbital prototypes have also required much less performance (delta V) than operational ships and boosters will need.

https://www.youtube.com/watch?v=y23V1pYq0uw

Cold gas (nitrogen) thrusters are too inefficient and the exponential aspects of rocket engineering too cruel for what works on Falcon to efficiently meet the needs of Starship and Super Heavy. SpaceX’s long-planned solution has been the development of a bipropellant thruster that would borrow from Raptor expertise and use the same methane and oxygen propellant – albeit in their high-pressure gaseous forms. If properly realized, such a thruster could offer around five times the efficiency and thrust of a similarly-sized cold-gas system – a boon for maneuvering and manipulating massive 100-250 ton (~250,000-550,000 lb) ships and boosters in space.

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In theory, moving from nitrogen to methalox thrusters also means that Starship could refuel its thrusters using a tiny fraction of the vast supply of liquid methane and oxygen propellant it will already be carrying to the Moon or Mars. Ultimately, though, Musk says that those hot gas attitude control thrusters will debut on the Super Heavy booster assigned to Starship’s first orbital test flight. While SpaceX’s initial July target now appears to be out of the question, all flight and pad hardware could still be ready to launch as early as August or September.

Update: One month after Elon Musk stated that SpaceX was “aiming” to have hot gas thrusters on the first flightworthy Super Heavy booster, the CEO says those thrusters would be “an unnecessary complication for now” and “are being removed to speed up time to” Starship’s first orbital launch.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX’s next Starship launch is about to attempt its biggest leap yet

SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.

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SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.

The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.

The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.

Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.

One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.

September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.

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Elon Musk gives his most telling Tesla-SpaceX merger conversation yet

Elon Musk hinted a Tesla-SpaceX merger could be coming, and Wall Street is taking notice.

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Elon Musk gave his clearest signal yet that Tesla and SpaceX could eventually combine, telling the All-In Summit in Los Angeles that the two companies’ deepening collaboration makes the question worth asking. Sawyer Merritt first surfaced the highlight on X Tuesday.

Asked directly why Tesla and SpaceX remain separate given how closely they already work together, Musk told hosts at the summit: “Great question there. With all this collaboration, on so many levels, who can imagine what action one might take when there’s so much close collaboration in so many areas.” SpaceX President Gwynne Shotwell, who joined Musk on stage, added that SpaceX personnel have already moved into xAI to fill leadership and engineering gaps, saying the businesses are integrating “faster than I thought,” though “not fully integrated yet,”

The comments landed on top of merger speculation that has been building on Wall Street for months. JPMorgan has called a tie-up “strategically coherent on paper,” pointing to overlapping ambitions in AI, robotics, energy, transportation and space. Jefferies went further, estimating Musk could retain roughly 55.3 percent voting control in a deal structured without a premium, a scenario that would still leave room for Tesla shareholders to come out ahead. On Kalshi, traders now put the odds of a merger before 2028 at 66 percent.

Tesla’s stake in SpaceX, still under one percent, traces back to its earlier investment in xAI, which converted to SpaceX equity after SpaceX absorbed the AI company. The two are also jointly building Terafab, a chip facility in Austin meant to serve both Tesla’s AI computing needs and SpaceX’s satellite ambitions. Wedbush analyst Dan Ives has stood by a 2027 merger timeline for months, and Cathie Wood’s ARK Invest recently floated a similar case, an idea Musk pushed back on directly at the time.

Another Tesla SpaceX merger prediction by ARK Invest has Elon Musk talking

The timing adds another layer. Tesla has scheduled an October 1 unveiling for its next generation Roadster at a venue near SpaceX’s McGregor, Texas test site, using the phrase “Go for launch” in its promotional material. Both stocks dipped roughly 2 percent Monday before recovering slightly in premarket trading Tuesday, with SpaceX shares up about 0.4 percent and Tesla essentially flat.

Musk stopped short of confirming anything is in motion. But unlike his past denials of a corporate restructuring, this response didn’t rule one out, and it came with Shotwell sitting next to him describing an integration that’s already underway.

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Tesla Roadster unveiling is getting hyped up by Elon Musk

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tesla roadster
Credit: Petersen Auto Museum

The Tesla Roadster unveiling is getting hyped up by the company’s CEO Elon Musk, who has been a big reason the product has such high expectations due to delayed timelines and a constant need to make it even more insane than before.

Tesla announced on September 12 that it would officially unveil the Roadster in Waco, Texas, on October 1, ending years of patience for fans and reservation holders who have waited for the all-electric supercar to enter production since 2017.

Musk has said that this event will be well worth the wait on several occasions, and last year on the Joe Rogan Experience, he said that there should be a closing chapter to supercars- the end of cars that aren’t focused on safety.

He said:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one. I think it has a shot at being the most memorable product unveil ever. This is some crazy technology in this car. Let’s just put it this way: if you took all the James Bond cars and combined them, it’s crazier than that.”

Musk’s teases have continued, and now that the event is roughly two weeks away, it seems like Roadster is finally going to show up and blow some minds:

Tesla has definitely dragged out the development of the Roadster, but there is a good reason for it.

Tesla has been working on many other projects, most notably self-driving efforts to increase passenger safety, and those simply took priority over the Roadster, a low-volume, high-performance sports car that has a lightning-fast acceleration rate of 0-60 MPH in just 1.1 seconds, could potentially fly, and contributes very little to the company’s mission.

However, many people have the Roadster on pre-order through the referral program or with their own money, and it is time that Tesla delivers on that.

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