Connect with us

News

SpaceX Starship booster’s ‘hot gas’ thrusters make first public appearance

While different in several key ways, new methane-oxygen thrusters recently spotted for the first time on Starship hardware are likely similar to Raptor and Crew Dragon's SuperDraco abort thrusters. (SpaceX)

Published

on

‘Hot gas’ thrusters meant to boost the efficiency of SpaceX’s Starship spacecraft and Super Heavy boosters have been spotted in public for the first time.

On the evening of June 21st, spaceflight photographer Brady Kenniston – on assignment for NASASpaceflight – caught the first glimpses ever of what amounts to the newest rocket engine designed and built by SpaceX. As yet unnamed, SpaceX CEO Elon Musk has consistently referred to the new engine as a “hot gas thruster” for several years, though virtually no concrete details have ever been shared.

The reason behind the lack of major visible progress is simple enough: until Starship is ready for serious orbital testing, hot-gas thrusters just aren’t necessary. Instead, SpaceX has relied on tried and true cold gas thrusters derived – or quite literally taken, in the case of Starhopper – from those used on Falcon 9 and Falcon Heavy boosters to maintain attitude control in space and safely land back on Earth.

For Starhopper and Starships SN5 and SN6, all three of which focused on simple hop tests, those cold-gas thrusters primarily augmented Raptor’s thrust vectoring capabilities by fine-tuning vehicle rotation and attitude. On Starships SN8, SN9, SN10, SN11, and SN15, cold-gas thrusters played a more substantial role in their more complex medium-altitude test flights, flipping each ship horizontal at apogee, helping to maintain stability during skydiver-style freefalls back to Earth, and augmenting three Raptor engines during the final landing flip and landing burn.

Advertisement

By all appearances, the thrusters did their jobs perfectly on all nine test flights. However, those eight suborbital prototypes could all afford to expend large portions of their mass budgets on a plethora of pressure vessels filled with tons of nitrogen gas. More importantly, empty Starships and their Super Heavy boosters are expected to weigh anywhere from 10-50 times more than Falcon 9’s booster and upper stage, and SpaceX’s suborbital prototypes have also required much less performance (delta V) than operational ships and boosters will need.

https://www.youtube.com/watch?v=y23V1pYq0uw

Cold gas (nitrogen) thrusters are too inefficient and the exponential aspects of rocket engineering too cruel for what works on Falcon to efficiently meet the needs of Starship and Super Heavy. SpaceX’s long-planned solution has been the development of a bipropellant thruster that would borrow from Raptor expertise and use the same methane and oxygen propellant – albeit in their high-pressure gaseous forms. If properly realized, such a thruster could offer around five times the efficiency and thrust of a similarly-sized cold-gas system – a boon for maneuvering and manipulating massive 100-250 ton (~250,000-550,000 lb) ships and boosters in space.

In theory, moving from nitrogen to methalox thrusters also means that Starship could refuel its thrusters using a tiny fraction of the vast supply of liquid methane and oxygen propellant it will already be carrying to the Moon or Mars. Ultimately, though, Musk says that those hot gas attitude control thrusters will debut on the Super Heavy booster assigned to Starship’s first orbital test flight. While SpaceX’s initial July target now appears to be out of the question, all flight and pad hardware could still be ready to launch as early as August or September.

Update: One month after Elon Musk stated that SpaceX was “aiming” to have hot gas thrusters on the first flightworthy Super Heavy booster, the CEO says those thrusters would be “an unnecessary complication for now” and “are being removed to speed up time to” Starship’s first orbital launch.

Advertisement

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

SpaceX secures win as US labor board drops oversight case

The NLRB confirmed that it no longer has jurisdiction over SpaceX.

Published

on

Credit: SpaceX

SpaceX scored a legal victory after the National Labor Relations Board (NLRB) decided to dismiss a case which accused the company of terminating engineers who were involved in an open letter against founder Elon Musk. 

The NLRB confirmed that it no longer has jurisdiction over SpaceX. The update was initially shared by Bloomberg News, which cited a letter about the matter it reportedly reviewed.

In a letter to the former employees’ lawyers, the labor board stated that the affected employees were under the jurisdiction of the National Mediation Board (NMB), not the NLRB. As a result, the labor board stated that it was dismissing the case.

As per Danielle Pierce, a regional director of the agency, “the National Labor Relations Board lacks jurisdiction over the Employer and, therefore, I am dismissing your charge.”

Advertisement

The NMB typically oversees airlines and railroads. The NLRB, on the other hand, covers most private-sector employers, as well as manufacturers such as Boeing. 

The former SpaceX engineers have argued that the private space company did not belong under the NMB’s jurisdiction because SpaceX only offers services to “hand-picked customers.” 

In an opinion, however, the NMB stated that SpaceX was under its jurisdiction because “space transport includes air travel” to get to outer space. The mediation board also noted that anyone can contact SpaceX to secure its services.

SpaceX had previously challenged the NLRB’s authority in court, arguing that the agency’s structure was unconstitutional. Jennifer Abruzzo, the NLRB general counsel under former United States President Joe Biden, rejected SpaceX’s claims. Following Abruzzo’s termination under the Trump administration, however, SpaceX asked the labor board to reconsider its arguments. 

Advertisement

SpaceX is not the only company that has challenged the constitutionality of the NLRB. Since SpaceX filed its legal challenge against the agency in 2024, other high-profile companies have followed suit. These include Amazon, which has filed similar cases that are now pending.

Continue Reading

News

Tesla accuses IG Metall member of secretly recording Giga Berlin meeting

The union has denied the electric vehicle maker’s allegations.

Published

on

Credit: Tesla Manufacturing/X

Police seized the computer of an IG Metall member at Tesla Giga Berlin on Tuesday amid allegations that a works council meeting was secretly recorded. 

The union has denied the electric vehicle maker’s allegations.

In a post on X, Gigafactory Berlin plant manager André Thierig stated that an external union representative from IG Metall attended a works council meeting and allegedly recorded the session. Thierig described the event as “truly beyond words.”

“What has happened today at Giga Berlin is truly beyond words! An external union representative from IG Metall attended a works council meeting. For unknown reasons he recorded the internal meeting and was caught in action! We obviously called police and filed a criminal complaint!” Thierig wrote in his post on X.

Advertisement

Police later confirmed to local news outlet rbb24 that officers did seize a computer belonging to an IG Metall member at the Giga Berlin site on Tuesday afternoon. Tesla stated that employees had contacted authorities after discovering the alleged recording.

IG Metall denied Tesla’s accusations, arguing that its representative did not record the meeting. The union alleged that Tesla’s claim was simply a tactic ahead of upcoming works council elections.

The next works council election at Giga Berlin is scheduled for March 2 to 4, 2026. The facility’s management had confirmed the dates to local news outlets. The official announcement marks the start of the election process and campaign period.

Approximately 11,000 employees are eligible to participate in the vote.

Advertisement

The previous works council election at the plant took place in 2024, and it was triggered by a notable increase in workforce size. Under German labor law, regular works council elections must be held every four years between March 1 and May 31.

Continue Reading

Elon Musk

Elon Musk’s xAI plants flag in Bellevue AI hotspot

The lease places xAI’s new office in one of the region’s fastest-growing tech hubs.

Published

on

UK Government, CC BY 2.0 , via Wikimedia Commons

Elon Musk’s artificial intelligence company xAI has leased a full floor at Lincoln Square South in downtown Bellevue, WA, as per city permit filings. 

The lease places xAI’s new office in one of the region’s fastest-growing tech hubs.

Public records indicate that xAI leased roughly 24,800 square feet in Lincoln Square South. The location was previously occupied by video game company Epic Games. Lincoln Square South is part of the Bellevue Collection, which is owned by Kemper Development Co.

The lease was first referenced in January by commercial real estate firm Broderick Group, which noted that an unnamed tenant had secured the space, as stated in a report from the Puget Sound Business Journal. Later filings identified xAI as the occupant for the space.

Advertisement

xAI has not publicly commented on the lease.

xAI hinted at plans to open an office in the Seattle area back in September, when the startup posted job openings with salaries ranging from $180,000 to $440,000. At the time, the company had narrowed its location search to cities on the Eastside but had not finalized a lease.

xAI’s Bellevue expansion comes as Musk continues consolidating his businesses. Last week, SpaceX acquired xAI in a deal that valued the artificial intelligence startup at $250 billion. SpaceX itself is now valued at roughly $1.25 trillion and is expected to pursue an initial public offering (IPO) later this year.

Musk already has a significant presence in the region through SpaceX, which employs about 2,000 workers locally. That initiative, however, is focused largely on Starlink satellite development.

Advertisement

Bellevue has increasingly become a center for artificial intelligence companies. OpenAI has expanded its local office footprint to nearly 300,000 square feet. Data infrastructure firms such as Crusoe and CoreWeave have also established offices downtown.

Continue Reading