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SpaceX Starship booster’s ‘hot gas’ thrusters make first public appearance

While different in several key ways, new methane-oxygen thrusters recently spotted for the first time on Starship hardware are likely similar to Raptor and Crew Dragon's SuperDraco abort thrusters. (SpaceX)

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‘Hot gas’ thrusters meant to boost the efficiency of SpaceX’s Starship spacecraft and Super Heavy boosters have been spotted in public for the first time.

On the evening of June 21st, spaceflight photographer Brady Kenniston – on assignment for NASASpaceflight – caught the first glimpses ever of what amounts to the newest rocket engine designed and built by SpaceX. As yet unnamed, SpaceX CEO Elon Musk has consistently referred to the new engine as a “hot gas thruster” for several years, though virtually no concrete details have ever been shared.

The reason behind the lack of major visible progress is simple enough: until Starship is ready for serious orbital testing, hot-gas thrusters just aren’t necessary. Instead, SpaceX has relied on tried and true cold gas thrusters derived – or quite literally taken, in the case of Starhopper – from those used on Falcon 9 and Falcon Heavy boosters to maintain attitude control in space and safely land back on Earth.

For Starhopper and Starships SN5 and SN6, all three of which focused on simple hop tests, those cold-gas thrusters primarily augmented Raptor’s thrust vectoring capabilities by fine-tuning vehicle rotation and attitude. On Starships SN8, SN9, SN10, SN11, and SN15, cold-gas thrusters played a more substantial role in their more complex medium-altitude test flights, flipping each ship horizontal at apogee, helping to maintain stability during skydiver-style freefalls back to Earth, and augmenting three Raptor engines during the final landing flip and landing burn.

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By all appearances, the thrusters did their jobs perfectly on all nine test flights. However, those eight suborbital prototypes could all afford to expend large portions of their mass budgets on a plethora of pressure vessels filled with tons of nitrogen gas. More importantly, empty Starships and their Super Heavy boosters are expected to weigh anywhere from 10-50 times more than Falcon 9’s booster and upper stage, and SpaceX’s suborbital prototypes have also required much less performance (delta V) than operational ships and boosters will need.

https://www.youtube.com/watch?v=y23V1pYq0uw

Cold gas (nitrogen) thrusters are too inefficient and the exponential aspects of rocket engineering too cruel for what works on Falcon to efficiently meet the needs of Starship and Super Heavy. SpaceX’s long-planned solution has been the development of a bipropellant thruster that would borrow from Raptor expertise and use the same methane and oxygen propellant – albeit in their high-pressure gaseous forms. If properly realized, such a thruster could offer around five times the efficiency and thrust of a similarly-sized cold-gas system – a boon for maneuvering and manipulating massive 100-250 ton (~250,000-550,000 lb) ships and boosters in space.

In theory, moving from nitrogen to methalox thrusters also means that Starship could refuel its thrusters using a tiny fraction of the vast supply of liquid methane and oxygen propellant it will already be carrying to the Moon or Mars. Ultimately, though, Musk says that those hot gas attitude control thrusters will debut on the Super Heavy booster assigned to Starship’s first orbital test flight. While SpaceX’s initial July target now appears to be out of the question, all flight and pad hardware could still be ready to launch as early as August or September.

Update: One month after Elon Musk stated that SpaceX was “aiming” to have hot gas thrusters on the first flightworthy Super Heavy booster, the CEO says those thrusters would be “an unnecessary complication for now” and “are being removed to speed up time to” Starship’s first orbital launch.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

Tesla annihilates Wall Street expectations with strong Q2 delivery showing

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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Elon Musk

Tesla Optimus project fires up as Musk sees production line progress

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Credit: Elon Musk | X

Tesla CEO Elon Musk posted a photo of himself standing with the Optimus production team inside Tesla’s Fremont factory, arms crossed amid workers in hard hats and safety vests. The image captures a pivotal industrial shift: the same facility space once dedicated to building Tesla’s flagship Model S sedan and Model X SUV is now home to the company’s humanoid robot manufacturing line.

Tesla’s Fremont Factory, acquired in 2010 from the former NUMMI joint venture between Toyota and GM, has been the company’s original U.S. manufacturing hub since Model S production began in 2012.

The Model X followed soon thereafter. These premium vehicles offered lower annual volumes, recently around 30,000 combined, compared to the high-volume Model 3 and Model Y lines that continue around the site. Over their combined run, the S and X accounted for roughly 610,000 units.

In late January 2026, during Tesla’s Q4 2025 earnings call, Elon Musk announced the end of Model S and Model X production in Q2 2026. The final vehicles rolled off the line in early May. Rather than retooling for another vehicle, Tesla chose to convert the dedicated S/X assembly area into a dedicated Optimus Gen 3 production line.

Model 3 and Y manufacturing remains unaffected. Tesla’s official Fremont Factory page now lists Optimus alongside the 3 and Y as core products.

The conversion was executed with remarkable speed. After production stopped, crews dismantled the existing vehicle line and installed entirely new modular equipment—including lines sourced from Germany and dozens of sub-lines for actuators, batteries, and other components—in roughly four months.

Musk described the timeline as “insanely fast,” noting it would be unprecedented for any other manufacturer. Initial Optimus output is expected to ramp slowly due to the robot’s roughly 10,000 unique parts and the brand-new production processes involved. The Fremont line targets an eventual capacity of 1 million Optimus units per year.

Tesla isn’t joking about building Optimus at an industrial scale: Here we go

Optimus Development Timeline

  • August 19, 2021: Optimus (then called Tesla Bot) formally announced at Tesla’s first AI Day. A concept video showed a person in a suit demonstrating the vision for a general-purpose humanoid capable of dangerous, repetitive, or boring tasks using the same AI architecture as Full Self-Driving.
  • 2022: Early prototypes displayed. At the second AI Day in September, semi-functional units demonstrated walking across a stage and basic arm movements
  • 2023: September videos showed improved capabilities, including sorting colored blocks, precise limb awareness, and holding a Yoda pose.
  • 2024-early 2025: Factory integration videos showed Optimus navigating workspaces and handling objects like battery cells.
  • January 2026: Gen 3 mass-production activities began at Fremont, with reports of over 1,000 Gen 3 units already operating inside the factory for real-world learning and AI training
  • April 2026: Musk confirms Optimus production on converted Fremont line would begin in late July or August 2026. The Gen 3 reveal, originally eyed for Q1, was pushed closer to production start. A second, much larger Optimus factory at Giga Texas is under construction, with volume production targeted for Summer 2027 and long-term capacity of 10 million units annually
  • July 1, 2026: Musk’s on-site visit and team photo confirm the Optimus line is operational and the transition is actively progressing

Tesla positions Optimus as potentially its largest project ever, leveraging vertical integration, AI expertise, and car-like manufacturing know-how to scale humanoid robots first for its own factories and later for broader industrial and consumer use.

The Fremont conversion serves as a critical proving ground for this ambitious new chapter in Tesla’s already-rich history.

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Investor's Corner

Tesla gets its latest short from Michael Burry: ‘Happy it jumped back to this level’

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Credit: MarcoRP | X

Tesla short seller Michael Burry, the subject of the film “The Big Short,” where he was portrayed by Steve Carell, has revealed he has opened a new bet against the stock.

In a new update to his Substack newsletter in a post titled “Trading Post June 30, 2026,” Burry revealed a new set of bets against Tesla, Caterpillar, NVIDIA, Applied Materials Inc., and the iShares Semiconductor ETF.

In regard to Tesla, Burry wrote:

“And finally I shorted Tesla at 416.22. Happy it jumped back to this level.”

This means Burry likely opened his new short position after the company’s recent rally on Wall Street, which saw Tesla shares sink in mid-May, only to recover to well over the $400 mark. Currently, shares trade at around $427.

The company saw a big Tuesday as shares climbed considerably, over 10 percent. The size of the Tesla short was not provided, nor did Burry give any information on the position’s structure, the number of shares, dollar value, or whether options were used in the short.

The Tesla and SpaceX merger everyone is talking about is quietly building

Over the years, Burry has been one of the more vocal critics of Tesla, calling its share price “media inflated,” and saying it was “ridiculously overvalued” as recently as December.

The company has largely transitioned away from being known as an automotive company and instead is much more widely regarded as an AI play, mostly due to its Full Self-Driving efforts, Optimus robot development, and data collection related to both.

This has not pulled those skeptics away from being vocal about their distaste for how Tesla is valued, but there’s no denying that the company is a global force in many things, including sustainable energy, automotive, and AI.

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