Connect with us

News

SpaceX Starship launch tower stacked to full height ahead of ‘Mechazilla’ transformation

SpaceX's orbital Starship 'launch tower' has been topped off with an imposing visage - representing the start of its 'Mechazilla' transformation. (Starship Gazer)

Published

on

Update: After an aborted attempt on Tuesday, SpaceX has successfully installed the ninth and final section of Starship’s South Texas ‘launch tower, completing what amounts to the backbone of what CEO Elon Musk has described as a rocket-catching “Mechazilla.”

With the tower now stacked to its full ~145m (~475 ft) height, SpaceX can begin the process of outfitting it with a complex system of bus-sized actuating arms, propellant plumbing for Starship, hydraulic systems, and a network of cables and pulleys. It’s also believed that the tower structure itself will need to have each of its nine bolted steel sections welded together and all four of its steel ‘legs’ filled with concrete. However, it’s not out of the question that SpaceX will be able to activate the launch tower – albeit with a very basic degree of initial functionality – with just a few more weeks of work.

After a burst of activity and custom part deliveries, SpaceX appears to be almost ready to start turning Starship’s vast launch tower into what CEO Elon Musk has described as a “Mechazilla.”

Over the last few weeks, a number of new components have begun to quickly take shape, offering the first real glimpse of what SpaceX’s latest (hopeful) innovation might look like and how it could function. Earlier this year, Musk revealed plans to forgo landing legs entirely on earthbound Super Heavy boosters – and, potentially, Starships – by using a giant tower with arms to quite literally catch the rockets out of the air.

Those unintuitive plans have triggered wild speculation as the aerospace fans that follow SpaceX closely attempted to imagine what such a solution might look like – often engaging in a sort of vague back-and-forth with Musk himself as the CEO occasionally replied to fan-made depictions and renders.

Months after the reveal, though, parts of that tower’s rocket-manipulation mechanisms have begun to arrive on a near-constant stream of flatbed trucks and something is being assembled on a concrete pad previously used as a Starship landing zone. Two distinct structures are in work at the LZ: one a large framework assembled out of banana yellow metal tubes and the other a (for now) flatter black structure being assembled out of prefabricated components reminiscent of crane parts and trusses.

Advertisement
-

Now standing some 135m (~440 ft) tall, SpaceX’s Starship ‘launch tower’ has also been assembled from 9 different segments with what looks like six vertical rails running most of the length of three of its four rectangular legs. Since they were first spotted months ago, it’s long been assumed that those tracks will support some kind of elevator-like carriage meant to cling to the tower’s exterior. That carriage would then be outfitted with at least three (and probably five or more) large arms capable of catching, stabilizing, and fueling Starship.

Over the last week or so, SpaceX has also been hard at work completing the ninth and final section – believed to be the roof – of the launch tower. In the last few days, that four-legged tower section has been outfitted with an interesting appendage that itself was then fitted with several massive sheaves (i.e. pulleys). That hardware will likely become part of a high-power pulley system that will pull the arm carriage up and down the tower, allowing it to grab, lift, and catch Starships and Super Heavy boosters.

By all appearances, SpaceX is preparing to install the launch tower’s last prefabricated section, likely raising the tower to its final ~145m (~475 ft) height. It’s possible that a crane of some kind will be permanently installed on top of the tower but it currently looks like SpaceX intends to rely exclusively on the tower’s arms to install, stack, stabilize, fuel, and (maybe) catch Starship and Super Heavy.

Likely tower arm parts. (NASASpaceflight – bocachicagal)
The framework of one of several tower arms. (NASASpaceflight – bocachicagal)
Tower section #9. (NASASpaceflight – bocachicagal)
(NASASpaceflight – bocachicagal)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla Semi catches fire in California: what we know

Published

on

Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

Continue Reading

News

Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

Published

on

Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

Continue Reading

News

Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

Published

on

By

Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

Advertisement
-

That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

Continue Reading