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SpaceX Starship launch tower stacked to full height ahead of ‘Mechazilla’ transformation

SpaceX's orbital Starship 'launch tower' has been topped off with an imposing visage - representing the start of its 'Mechazilla' transformation. (Starship Gazer)

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Update: After an aborted attempt on Tuesday, SpaceX has successfully installed the ninth and final section of Starship’s South Texas ‘launch tower, completing what amounts to the backbone of what CEO Elon Musk has described as a rocket-catching “Mechazilla.”

With the tower now stacked to its full ~145m (~475 ft) height, SpaceX can begin the process of outfitting it with a complex system of bus-sized actuating arms, propellant plumbing for Starship, hydraulic systems, and a network of cables and pulleys. It’s also believed that the tower structure itself will need to have each of its nine bolted steel sections welded together and all four of its steel ‘legs’ filled with concrete. However, it’s not out of the question that SpaceX will be able to activate the launch tower – albeit with a very basic degree of initial functionality – with just a few more weeks of work.

After a burst of activity and custom part deliveries, SpaceX appears to be almost ready to start turning Starship’s vast launch tower into what CEO Elon Musk has described as a “Mechazilla.”

Over the last few weeks, a number of new components have begun to quickly take shape, offering the first real glimpse of what SpaceX’s latest (hopeful) innovation might look like and how it could function. Earlier this year, Musk revealed plans to forgo landing legs entirely on earthbound Super Heavy boosters – and, potentially, Starships – by using a giant tower with arms to quite literally catch the rockets out of the air.

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Those unintuitive plans have triggered wild speculation as the aerospace fans that follow SpaceX closely attempted to imagine what such a solution might look like – often engaging in a sort of vague back-and-forth with Musk himself as the CEO occasionally replied to fan-made depictions and renders.

Months after the reveal, though, parts of that tower’s rocket-manipulation mechanisms have begun to arrive on a near-constant stream of flatbed trucks and something is being assembled on a concrete pad previously used as a Starship landing zone. Two distinct structures are in work at the LZ: one a large framework assembled out of banana yellow metal tubes and the other a (for now) flatter black structure being assembled out of prefabricated components reminiscent of crane parts and trusses.

Now standing some 135m (~440 ft) tall, SpaceX’s Starship ‘launch tower’ has also been assembled from 9 different segments with what looks like six vertical rails running most of the length of three of its four rectangular legs. Since they were first spotted months ago, it’s long been assumed that those tracks will support some kind of elevator-like carriage meant to cling to the tower’s exterior. That carriage would then be outfitted with at least three (and probably five or more) large arms capable of catching, stabilizing, and fueling Starship.

Over the last week or so, SpaceX has also been hard at work completing the ninth and final section – believed to be the roof – of the launch tower. In the last few days, that four-legged tower section has been outfitted with an interesting appendage that itself was then fitted with several massive sheaves (i.e. pulleys). That hardware will likely become part of a high-power pulley system that will pull the arm carriage up and down the tower, allowing it to grab, lift, and catch Starships and Super Heavy boosters.

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By all appearances, SpaceX is preparing to install the launch tower’s last prefabricated section, likely raising the tower to its final ~145m (~475 ft) height. It’s possible that a crane of some kind will be permanently installed on top of the tower but it currently looks like SpaceX intends to rely exclusively on the tower’s arms to install, stack, stabilize, fuel, and (maybe) catch Starship and Super Heavy.

Likely tower arm parts. (NASASpaceflight – bocachicagal)
The framework of one of several tower arms. (NASASpaceflight – bocachicagal)
Tower section #9. (NASASpaceflight – bocachicagal)
(NASASpaceflight – bocachicagal)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Elon Musk

Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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