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SpaceX returns to Starship program roots with new ‘test tank’ prototype

Similar to test tanks SN2 (pictured here) and SN7.1, Starship test tank SN7.2 is partially focused on qualifying changes to the rocket's complex thrust dome. (NASASpaceflight - bocachicagal)

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It’s now clear that SpaceX is preparing to return to the roots of its Starship program with the latest in a series of one-off ‘test tanks’ meant to qualify upgrades to the rocket’s design and production.

Likely known as Starship SN7.2, the hardware will be the first standalone tank built and tested by SpaceX since SN7.1 was successfully pressurized to failure in a process known as burst testing in September 2020. Following in the footsteps of SN7.1, a simple test tank fully focused on qualifying a change in the steel alloy used to build Starships, SN7.2 was somewhat more complex, swapping one of two smooth forward domes with a thrust dome and adding a ‘skirt’ section.

Built out of the same steel alloy as SN7.1, SN7.2 went through similar testing but included the use of a hydraulic ram designed to simulate the thrust of one, two, or three Raptors on the ‘thrust puck’ those engines would otherwise attach to. Starship test tank SN7.2 appears to be quite similar to SN7.1 – but with one or two crucial differences.

SpaceX is gearing up for another round of destructive Starship tank testing to qualify design and manufacturing upgrades. (NASASpaceflight – bocachicagal)

The first difference, as noted above, is a reduction in the thickness of the steel rings that make up the outer walls and structure of SN7.2’s barrel-like tank section. SpaceX is believed to have reduced that skin thickness by 25% (4mm to 3mm) in an apparent effort to begin a weight reduction process necessary for Starships to eventually achieve their optimal payload goal of ~150 metric tons (~330,000 lb) to low Earth orbit.

4mm Starship test tank SN7.0, June 2020. (NASASpaceflight – bocachicagal)
Starship test tank SN7.2 sections (center, right) and SN15’s forward dome assembly. (NASASpaceflight – bocachicagal)

From some angles, SN7.2’s steel rings do appear slightly flimsier or more liable to warp from the heat of welding than other test tanks in the SN7 range, but the differences are rather subtle. Regardless, a reduction from 4mm to 3mm steel rings could likely cut 5-10% from an orbit-capable Starship’s empty weight. When every gram of Starship mass reduction translates directly into an extra gram of payload, it’s safe to say that SpaceX is just getting started.

It’s unclear if a successful SN7.2 test campaign will result in similar reductions to the steel that makes up Starship tank domes and noses. SN7.2’s forward and thrust domes appear to be more or less identical to almost all prior Starship prototype hardware.

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Aside from thinner steel skin, it’s also possible that SpaceX will attempt to hit two birds with one stone and test a second unproven change on SN7.2 – namely an upgraded ‘thrust puck’ design. That new puck design first appeared on a November 2020 shipment from SpaceX’s Hawthorne, CA headquarters. Referring to the cone-like structure Starship’s three central Raptor engines attach to and are fed propellant through, the new design simplifies plumbing complexity by allowing Starship’s fuel and fuel header tanks to attach directly to and feed methane through the puck.

SpaceX’s upgraded thrust puck design is likely to debut on Starship SN15 or a fourth SN7 test tank. (NASASpaceflight – bocachicagal)
SN10’s thrust puck appears a bit more complex, although it accomplishes the same task. (NASASpaceflight – bocachicagal)

It’s unclear which thrust puck design SN7.2 has settled on, though SpaceX’s decision to make SN7.2 an engine section test tank arguably points towards the new puck. Regardless, SpaceX will almost certainly install a skirt section – two reinforced rings – underneath SN7.2 once the tank is welded together, giving it the hold-down clamps needed to secure it to a launch mount while simulating Raptor thrust.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla expands massive safety feature worldwide in latest update

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Credit: Tesla

Tesla has expanded the footprint of a massive safety feature worldwide with a recent Software Update labeled as 2026.20.6. The expansion of the “Blind Spot Warning While Parked” feature represents the more widespread availability of the feature, which aims to prevent “dooring.”

Dooring is when a driver or passenger opens a car door into the path of an oncoming road user, usually a cyclist or motorcyclist. It is among the most common types of cycling accidents, the League of American Bicyclists says.

For this reason, Tesla created a feature that warns occupants not to open the door because an object is approaching. The feature will sound a chime, and it will also delay the opening of the door to prevent an incident.

The release notes state (via Not a Tesla App):

“If you attempt to open a door while an approaching object is detected in your blind spot (for example, a bicyclist approaching from behind) a chime sounds, and your door will not open upon initial button press. Wait a short time and press the button a second time to override the warning.”

Tesla initially rolled out this feature back in 2024 with the Model 3 “Highland.” However, it remained with the Model 3 exclusively for over a year; that was until Tesla added it to the Cybertruck this past Spring.

Now, it is making its way to the new Model Y, 2021 and newer Model S, and 2021 or newer Model X.

The prevention of dooring incidents could eliminate many injuries to cyclists, especially in an urban setting. Dooring accounts for 10-20 percent of bike-related crashes in major cities, and over 17,000 dooring-related incidents were treated in the U.S. over the course of a decade. These usually involve fractures, contusions, and head trauma.

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Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

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Credit: Tesla

Tesla confirmed this morning that it has sent the first production units, manufactured with no steering wheel or pedals, to on-road testing in Austin, sharing video of the first rides with no human controls.

The lack of steering wheels and pedals in the Cybercab aligns with Tesla’s self-certification of Robotaxi as Level 4 SAE, a platform it plans to make widespread through internal vehicles and customer-owned cars that will operate and generate revenue for individuals.

The start of these engineering tests is a major signal for Tesla, which plans to bring driverless, wheel-less, and pedal-less Cybercabs to market in the coming months. With production already well underway at Gigafactory Texas, where the Cybercab is built, there is some inclination to believe the first public rides could happen sooner rather than later.

Tesla’s engineering tests will put the Cybercab in real-world scenarios, testing not only the hardware, but more importantly, the software that drives the car around Austin with nobody supervising it within the car.

This is perhaps the biggest part of the internal testing process, especially prior to allowing regular, everyday people to hail the Cybercab for an autonomous ride. These early rides serve as a true benchmark for Tesla: How many rides can it achieve safely? How many miles did it travel consecutively without needing an intervention? What scenarios challenge the Full Self-Driving suite the most?

The proper precautions have already been put into place as well, as Tesla released the First Responders Guide to Cybercab over the weekend, ensuring that emergency services have 24/7 access to Robotaxi Assistance, as well as other boundaries, such as Geofencing features that can be used to redirect autonomous vehicle traffic due to accidents, road closures, construction, or maintenance.

Cybercab seems genuinely close to being added to the Robotaxi fleet in Austin, but Tesla has prioritized safety throughout this entire process. Therefore, we think it could be months before it truly starts giving rides to the public. People have been frustrated with this, but Robotaxi in Austin has a tremendous safety record so far, so the slow rollout has kept people safe and accidents to a minimum.

The most important thing is that Tesla continues to show consistent progress in the Cybercab’s ramp-up toward fleet addition. A few weeks back, we saw the EPA reward the Cybercab a Certificate of Conformity, allowing it to enter the stream of commerce. Then, we saw Tesla add decals, signaling that it was likely about to start testing it publicly. That has now happened.

The next big move will be the announcement of the first rides, so this Summer should be filled with anticipation.

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Elon Musk

Tesla Phone? Not quite, but close: analyst

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elon musk phone
Photo: Boss Hunting.com.au

For years, there have been images and videos across social media platforms that have reminded me of when I was a 15-year-old kid teased by “Xbox 720” videos on YouTube. These videos are of the supposed “Tesla Phone” that Elon Musk was secretly developing in between leading Tesla with its electric cars and SpaceX with its reusable rockets.

Although Musk has put those rumors to bed several times, it was never completely out of the realm that he could get involved in cell phones in some capacity. Think outside the box and more macro-level, though. Instead of reinventing the computer, Musk reinvented connectivity by developing Starlink with SpaceX.

It could be something similar, TD Cowen analyst Gregory Williams said in a note last week, where he hinted SpaceX could be gathering some steam to acquire T-Mobile.

Williams said it would be the “clear choice” for SpaceX if it decided to go through with a network acquisition. He also suggested AT&T.

The move would be possible through selling more of its own stock, which would help SpaceX raise the money to purchase T-Mobile, which would cost roughly $300 billion. It could be one of the moves SpaceX makes post-IPO in terms of an acquisition: it already acquired Cursor AI for $60 billion.

Other analysts, like Dan Ives of Wedbush, believe SpaceX and Tesla will eventually merge into one anyway, and that conglomeration could come as soon as this year, some have said.

The implications of SpaceX purchasing T-Mobile are massive. A combined entity would create a truly ubiquitous network: T-Mobile’s terrestrial 5G towers and Starlink’s growing constellation of Direct-to-Cell satellites. This would essentially eliminate dead zones across the U.S. and potentially globally.

SpaceX would instantly become a full-scale facilities-based carrier with satellite differentiation; a huge advantage. This would pressure AT&T and Verizon heavily.

There are also concerns like a potential reduction in long-term competition, and of course, a deal of that size would face intense scrutiny from government agencies.

The strategic fit is compelling due to the existing Starlink–T-Mobile partnership and complementary technologies (space + terrestrial). It could create a dominant integrated communications player. However, the regulatory, financial, and execution hurdles are enormous — this remains highly speculative with no indication SpaceX is actively pursuing it right now.

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