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SpaceX returns to Starship program roots with new ‘test tank’ prototype

Similar to test tanks SN2 (pictured here) and SN7.1, Starship test tank SN7.2 is partially focused on qualifying changes to the rocket's complex thrust dome. (NASASpaceflight - bocachicagal)

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It’s now clear that SpaceX is preparing to return to the roots of its Starship program with the latest in a series of one-off ‘test tanks’ meant to qualify upgrades to the rocket’s design and production.

Likely known as Starship SN7.2, the hardware will be the first standalone tank built and tested by SpaceX since SN7.1 was successfully pressurized to failure in a process known as burst testing in September 2020. Following in the footsteps of SN7.1, a simple test tank fully focused on qualifying a change in the steel alloy used to build Starships, SN7.2 was somewhat more complex, swapping one of two smooth forward domes with a thrust dome and adding a ‘skirt’ section.

Built out of the same steel alloy as SN7.1, SN7.2 went through similar testing but included the use of a hydraulic ram designed to simulate the thrust of one, two, or three Raptors on the ‘thrust puck’ those engines would otherwise attach to. Starship test tank SN7.2 appears to be quite similar to SN7.1 – but with one or two crucial differences.

SpaceX is gearing up for another round of destructive Starship tank testing to qualify design and manufacturing upgrades. (NASASpaceflight – bocachicagal)

The first difference, as noted above, is a reduction in the thickness of the steel rings that make up the outer walls and structure of SN7.2’s barrel-like tank section. SpaceX is believed to have reduced that skin thickness by 25% (4mm to 3mm) in an apparent effort to begin a weight reduction process necessary for Starships to eventually achieve their optimal payload goal of ~150 metric tons (~330,000 lb) to low Earth orbit.

4mm Starship test tank SN7.0, June 2020. (NASASpaceflight – bocachicagal)
Starship test tank SN7.2 sections (center, right) and SN15’s forward dome assembly. (NASASpaceflight – bocachicagal)

From some angles, SN7.2’s steel rings do appear slightly flimsier or more liable to warp from the heat of welding than other test tanks in the SN7 range, but the differences are rather subtle. Regardless, a reduction from 4mm to 3mm steel rings could likely cut 5-10% from an orbit-capable Starship’s empty weight. When every gram of Starship mass reduction translates directly into an extra gram of payload, it’s safe to say that SpaceX is just getting started.

It’s unclear if a successful SN7.2 test campaign will result in similar reductions to the steel that makes up Starship tank domes and noses. SN7.2’s forward and thrust domes appear to be more or less identical to almost all prior Starship prototype hardware.

Aside from thinner steel skin, it’s also possible that SpaceX will attempt to hit two birds with one stone and test a second unproven change on SN7.2 – namely an upgraded ‘thrust puck’ design. That new puck design first appeared on a November 2020 shipment from SpaceX’s Hawthorne, CA headquarters. Referring to the cone-like structure Starship’s three central Raptor engines attach to and are fed propellant through, the new design simplifies plumbing complexity by allowing Starship’s fuel and fuel header tanks to attach directly to and feed methane through the puck.

SpaceX’s upgraded thrust puck design is likely to debut on Starship SN15 or a fourth SN7 test tank. (NASASpaceflight – bocachicagal)
SN10’s thrust puck appears a bit more complex, although it accomplishes the same task. (NASASpaceflight – bocachicagal)

It’s unclear which thrust puck design SN7.2 has settled on, though SpaceX’s decision to make SN7.2 an engine section test tank arguably points towards the new puck. Regardless, SpaceX will almost certainly install a skirt section – two reinforced rings – underneath SN7.2 once the tank is welded together, giving it the hold-down clamps needed to secure it to a launch mount while simulating Raptor thrust.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla hints toward Premium Robotaxi offering with Model S testing

Why Tesla has chosen to use a couple of Model S units must have a reason; the company is calculated in its engineering and data collection efforts, so this is definitely more than “we just felt like giving our drivers a change of scenery.”

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Credit: Sawyer Merritt | X

Tesla Model S vehicles were spotted performing validation testing with LiDAR rigs in California today, a pretty big switch-up compared to what we are used to seeing on the roads.

Tesla utilizes the Model Y crossover for its Robotaxi fleet. It is adequately sized, the most popular vehicle in its lineup, and is suitable for a wide variety of applications. It provides enough luxury for a single rider, but enough room for several passengers, if needed.

However, the testing has seemingly expanded to one of Tesla’s premium flagship offerings, as the Model S was spotted with the validation equipment that is seen entirely with Model Y vehicles. We have written several articles on Robotaxi testing mules being spotted across the United States, but this is a first:

Why Tesla has chosen to use a couple of Model S units must have a reason; the company is calculated in its engineering and data collection efforts, so this is definitely more than “we just felt like giving our drivers a change of scenery.”

It seems to hint that Tesla could add a premium, more luxury offering to its Robotaxi platform eventually. Think about it: Uber has Uber Black, Lyft has Lyft Black. These vehicles and services are associated with a more premium cost as they combine luxury models with more catered transportation options.

Tesla could be testing the waters here, and it could be thinking of adding the Model S to its fleet of ride-hailing vehicles.

Reluctant to remove the Model S from its production plans completely despite its low volume contributions to the overall mission of transitioning the world to sustainable energy, the flagship sedan has always meant something. CEO Elon Musk referred to it, along with its sibling Model X, as continuing on production lines due to “sentimental reasons.”

However, its purpose might have been expanded to justify keeping it around, and why not? It is a cozy, premium offering, and it would be great for those who want a little more luxury and are willing to pay a few extra dollars.

Of course, none of this is even close to confirmed. However, it is reasonable to speculate that the Model S could be a potential addition to the Robotaxi fleet. It’s capable of all the same things the Model Y is, but with more luxuriousness, and it could be the perfect addition to the futuristic fleet.

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Rivian unveils self-driving chip and autonomy plans to compete with Tesla

Rivian, a mainstay in the world of electric vehicle startups, said it plans to roll out an Autonomy+ subscription and one-time purchase program, priced at $49.99 per month and $2,500 up front, respectively, for access to its self-driving suite.

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Credit: Rivian

Rivian unveiled its self-driving chip and autonomy plans to compete with Tesla and others at its AI and Autonomy Day on Thursday in Palo Alto, California.

Rivian, a mainstay in the world of electric vehicle startups, said it plans to roll out an Autonomy+ subscription and one-time purchase program, priced at $49.99 per month and $2,500 up front, respectively, for access to its self-driving suite.

CEO RJ Scaringe said it will learn and become more confident and robust as more miles are driven and it gathers more data. This is what Tesla uses through a neural network, as it uses deep learning to improve with every mile traveled.

He said:

“I couldn’t be more excited for the work our teams are driving in autonomy and AI. Our updated hardware platform, which includes our in-house 1600 sparse TOPS inference chip, will enable us to achieve dramatic progress in self-driving to ultimately deliver on our goal of delivering L4. This represents an inflection point for the ownership experience – ultimately being able to give customers their time back when in the car.”

At first, Rivian plans to offer the service to personally-owned vehicles, and not operate as a ride-hailing service. However, ride-sharing is in the plans for the future, he said:

“While our initial focus will be on personally owned vehicles, which today represent a vast majority of the miles to the United States, this also enables us to pursue opportunities in the rideshare space.”

The Hardware

Rivian is not using a vision-only approach as Tesla does, and instead will rely on 11 cameras, five radar sensors, and a single LiDAR that will face forward.

It is also developing a chip in-house, which will be manufactured by TSMC, a supplier of Tesla’s as well. The chip will be known as RAP1 and will be about 50 times as powerful as the chip that is currently in Rivian vehicles. It will also do more than 800 trillion calculations every second.

RAP1 powers the Autonomy Compute Module 3, known as ACM3, which is Rivian’s third-generation autonomy computer.

ACM3 specs include:

  • 1600 sparse INT8 TOPS (Trillion Operations Per Second).
  • The processing power of 5 billion pixels per second.
  • RAP1 features RivLink, a low-latency interconnect technology allowing chips to be connected to multiply processing power, making it inherently extensible.
  • RAP1 is enabled by an in-house developed AI compiler and platform software

As far as LiDAR, Rivian plans to use it in forthcoming R2 cars to enable SAE Level 4 automated driving, which would allow people to sit in the back and, according to the agency’s ratings, “will not require you to take over driving.”

More Details

Rivian said it will also roll out advancements to the second-generation R1 vehicles in the near term with the addition of UHF, or Universal Hands-Free, which will be available on over 3.5 million miles of roadway in the U.S. and Canada.

Rivian will now join the competitive ranks with Tesla, Waymo, Zoox, and others, who are all in the race for autonomy.

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Tesla partners with Lemonade for new insurance program

Tesla recently was offered “almost free” coverage for Full Self-Driving by Lemonade’s Shai Wininger, President and Co-founder, who said it would be “happy to explore insuring Tesla FSD miles for (almost) free.”

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Credit: Tesla

Tesla owners in California, Oregon, and Arizona can now use Lemonade Insurance, the firm that recently said it could cover Full Self-Driving miles for “almost free.”

Lemonade, which offered the new service through its app, has three distinct advantages, it says:

  • Direct Connection for no telematics device needed
  • Better customer service
  • Smarter pricing

The company is known for offering unique, fee-based insurance rates through AI, and instead of keeping unclaimed premiums, it offers coverage through a flat free upfront. The leftover funds are donated to charities by its policyholders.

On Thursday, it announced that cars in three states would be able to be connected directly to the car through its smartphone app, enabling easier access to insurance factors through telematics:

Tesla recently was offered “almost free” coverage for Full Self-Driving by Lemonade’s Shai Wininger, President and Co-founder, who said it would be “happy to explore insuring Tesla FSD miles for (almost) free.”

The strategy would be one of the most unique, as it would provide Tesla drivers with stable, accurate, and consistent insurance rates, while also incentivizing owners to utilize Full Self-Driving for their travel miles.

Tesla Full Self-Driving gets an offer to be insured for ‘almost free’

This would make FSD more cost-effective for owners and contribute to the company’s data collection efforts.

Data also backs Tesla Full Self-Driving’s advantages as a safety net for drivers. Recent figures indicate it was nine times less likely to be in an accident compared to the national average, registering an accident every 6.36 million miles. The NHTSA says a crash occurs approximately every 702,000 miles.

Tesla also offers its own in-house insurance program, which is currently offered in twelve states so far. The company is attempting to enter more areas of the U.S., with recent filings indicating the company wants to enter Florida and offer insurance to drivers in that state.

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