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SpaceX Starship rocket could move to the launch pad today

SpaceX has completed the last major stacking milestone for its next Starship prototype, likely just a day or two away from heading to the launch pad. (NASASpaceflight - bocachicagal)

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SpaceX has finished stacking its fourth full-scale Starship prototype and public schedules show that the rocket could be moved to a nearby launch and test pad as early as April 20th.

Known as Starship serial number 4 (SN4), the rocket will be the third full-scale vehicle completed since the start of serial production, while Starship Mk1 – the first full-scale prototype – was built far more slowly and with different methods. Mk1 was destroyed during one of its first cryogenic liquid nitrogen ‘proof’ tests in November 2019, nearly nine months after assembly began in February. After Mk1’s failure, SpaceX spent about two months rapidly expanding and upgrading its Boca Chica, Texas Starship factory.

Around the end of January 2020, SpaceX kicked off the production of its first serial prototype – logically deemed SN1. Less than a month after its first steel rings were stacked and welded together, SpaceX transported the completed prototype to the launch pad. On February 28th, what CEO Elon Musk later described as a fault in its engine section “thrust puck” destroyed Starship SN1 during one of its first cryogenic proof tests. Barely a month later and after SN2 was modified into a “thrust puck” test tank and successfully tested, Starship SN3 rolled to the launch pad and was destroyed by operator and test design errors on April 3rd. Now, barely two weeks after SN3, Starship SN4 is about to begin testing.

SpaceX finished stacking its fourth full-scale Starship prototype on April 17th. (NASASpaceflight – bocachicagal)

By all appearances, work on Starship SN4 began around March 23rd, continuing a production schedule that has been consistently completing a full-scale rocket prototype every four or so weeks. While SpaceX has taken the unprecedented step of reusing a section of a prototype (SN3) destroyed during testing, every other aspect of the rocket is new and built more or less from scratch.

Starship SN3’s skirt – including internal plumbing, landing legs, and more – was removed from the rest of the ship’s remains and moved back to the build site on April 7th. (NASASpaceflight – bocachicagal)
SpaceX stacked Starship SN4’s new engine section and SN3’s salvaged skirt and landing legs around April 15th. (NASASpaceflight – bocachicagal)

Just two days after Starship SN3’s salvaged skirt and SN4’s new engine section and aft liquid oxygen tank dome were stacked and welded together, SpaceX technicians attached a crane to the upper two-thirds of the rocket’s tank section and stacked it on top of the newly-finished engine section. 24 hours later, SpaceX teams have completed at least one circumferential seam weld, with a second soon to be finished.

Once that last weld is complete and passes inspections, Starship SN4 will be ready to be lifted onto a transporter and rolled down the road to SpaceX’s dedicated launch and test facilities. Of course, like SN3 and SN1 before it, SpaceX will likely still have a few days of work to get Starship SN4 ready for testing once it’s been moved to the pad.

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Starship SN3 was fully stacked on March 26th and was transported to the launch pad on March 28th, while pad testing began on April 2nd. (Elon Musk)
Starship SN4 was fully stacked on April 17th. (NASASpaceflight – bocachicagal)

Using Starship SN3’s timeline, Starship SN4 could be transported to the pad as early as April 19th or 20th and ready for testing by April 24th or 25th. This meshes well with a publicly-available road closure schedule, required because SpaceX often needs to close a public highway for certain Starship transport and testing operations. Per Cameron County’s website, SpaceX has a transport-related closure planned on April 20th. The first testing-related closure begins on Sunday, April 26th and lasts from 9am to midnight, with backups on Monday and Tuesday.

As always, delays should come as no surprise with prototype testing, and schedules are always fluid and liable to change at any second. Regardless, it looks like Starship SN4 is perhaps just a week from its first round of testing.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

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Credit: @AdanGuajardo/X

Tesla already has the pieces in place for a full Robotaxi service that works regardless of passenger count, even if the backbone of the program is a small autonomous two-seater. 

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

Two-seat Cybercabs make perfect sense

During the Q&A portion of the call, Tesla Vice President of Vehicle Engineering Lars Moravy pointed out that more than 90% of vehicle miles traveled today involve two or fewer passengers. This, the executive noted, directly informed the design of the Cybercab. 

“Autonomy and Cybercab are going to change the global market size and mix quite significantly. I think that’s quite obvious. General transportation is going to be better served by autonomy as it will be safer and cheaper. Over 90% of vehicle miles traveled are with two or fewer passengers now. This is why we designed Cybercab that way,” Moravy said. 

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Elon Musk expanded on the point, emphasizing that there is no fallback for Tesla’s bet on the Cybercab’s autonomous design. He reiterated that the autonomous two seater’s production is expected to start in April and noted that, over time, Tesla expects to produce far more Cybercabs than all of its other vehicles combined.

“Just to add to what Lars said there. The point that Lars made, which is that 90% of miles driven are with one or two passengers or one or two occupants, essentially, is a very important one… So this is clearly, there’s no fallback mechanism here. It’s like this car either drives itself or it does not drive… We would expect over time to make far more CyberCabs than all of our other vehicles combined. Given that 90% of distance driven or distance being distance traveled exactly, no longer driving, is one or two people,” Musk said. 

Tesla’s robotaxi lineup is already here

The more interesting takeaway from the Q4 and FY 2025 earnings call is the fact that Tesla does not need the Cybercab to serve every possible passenger scenario, simply because the company already has a functional Robotaxi model that scales by vehicle type.

The Cybercab will handle the bulk of the Robotaxi network’s trips, but for groups that need three or four seats, the Model Y fills that role. For higher-end or larger-family use cases, the extended-wheelbase Model Y L could cover five or six occupants, provided that Elon Musk greenlights the vehicle for North America. And for even larger groups or commercial transport, Tesla has already unveiled the Robovan, which could seat over ten people.

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Rather than forcing one vehicle to satisfy every use case, Tesla’s approach mirrors how transportation works today. Different vehicles will be used for different needs, while unifying everything under a single autonomous software and fleet platform.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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