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SpaceX Starship rocket could move to the launch pad today

SpaceX has completed the last major stacking milestone for its next Starship prototype, likely just a day or two away from heading to the launch pad. (NASASpaceflight - bocachicagal)

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SpaceX has finished stacking its fourth full-scale Starship prototype and public schedules show that the rocket could be moved to a nearby launch and test pad as early as April 20th.

Known as Starship serial number 4 (SN4), the rocket will be the third full-scale vehicle completed since the start of serial production, while Starship Mk1 – the first full-scale prototype – was built far more slowly and with different methods. Mk1 was destroyed during one of its first cryogenic liquid nitrogen ‘proof’ tests in November 2019, nearly nine months after assembly began in February. After Mk1’s failure, SpaceX spent about two months rapidly expanding and upgrading its Boca Chica, Texas Starship factory.

Around the end of January 2020, SpaceX kicked off the production of its first serial prototype – logically deemed SN1. Less than a month after its first steel rings were stacked and welded together, SpaceX transported the completed prototype to the launch pad. On February 28th, what CEO Elon Musk later described as a fault in its engine section “thrust puck” destroyed Starship SN1 during one of its first cryogenic proof tests. Barely a month later and after SN2 was modified into a “thrust puck” test tank and successfully tested, Starship SN3 rolled to the launch pad and was destroyed by operator and test design errors on April 3rd. Now, barely two weeks after SN3, Starship SN4 is about to begin testing.

SpaceX finished stacking its fourth full-scale Starship prototype on April 17th. (NASASpaceflight – bocachicagal)

By all appearances, work on Starship SN4 began around March 23rd, continuing a production schedule that has been consistently completing a full-scale rocket prototype every four or so weeks. While SpaceX has taken the unprecedented step of reusing a section of a prototype (SN3) destroyed during testing, every other aspect of the rocket is new and built more or less from scratch.

Starship SN3’s skirt – including internal plumbing, landing legs, and more – was removed from the rest of the ship’s remains and moved back to the build site on April 7th. (NASASpaceflight – bocachicagal)
SpaceX stacked Starship SN4’s new engine section and SN3’s salvaged skirt and landing legs around April 15th. (NASASpaceflight – bocachicagal)

Just two days after Starship SN3’s salvaged skirt and SN4’s new engine section and aft liquid oxygen tank dome were stacked and welded together, SpaceX technicians attached a crane to the upper two-thirds of the rocket’s tank section and stacked it on top of the newly-finished engine section. 24 hours later, SpaceX teams have completed at least one circumferential seam weld, with a second soon to be finished.

Once that last weld is complete and passes inspections, Starship SN4 will be ready to be lifted onto a transporter and rolled down the road to SpaceX’s dedicated launch and test facilities. Of course, like SN3 and SN1 before it, SpaceX will likely still have a few days of work to get Starship SN4 ready for testing once it’s been moved to the pad.

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Starship SN3 was fully stacked on March 26th and was transported to the launch pad on March 28th, while pad testing began on April 2nd. (Elon Musk)
Starship SN4 was fully stacked on April 17th. (NASASpaceflight – bocachicagal)

Using Starship SN3’s timeline, Starship SN4 could be transported to the pad as early as April 19th or 20th and ready for testing by April 24th or 25th. This meshes well with a publicly-available road closure schedule, required because SpaceX often needs to close a public highway for certain Starship transport and testing operations. Per Cameron County’s website, SpaceX has a transport-related closure planned on April 20th. The first testing-related closure begins on Sunday, April 26th and lasts from 9am to midnight, with backups on Monday and Tuesday.

As always, delays should come as no surprise with prototype testing, and schedules are always fluid and liable to change at any second. Regardless, it looks like Starship SN4 is perhaps just a week from its first round of testing.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The Tesla and SpaceX merger everyone is talking about is quietly building

Tesla and SpaceX may be closer to merging than Wall Street or either company is admitting.

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Elon Musk has reportedly discussed merging Tesla and SpaceX with people close to him, according to CNBC, which cited sources familiar with the conversation. Tesla employees have long expected such a transaction and the topic is openly discussed internally, according to internal sources. With SpaceX is days away from kicking off its Wall Street roadshow for what could be the largest IPO in market history, this would be the first time the company will have public market currency to execute a stock-for-stock deal with Tesla.

The financial logic for a merger would make sense. A combined SpaceX and Tesla would create a conglomerate spanning rockets, satellites, electric vehicles, AI infrastructure, and energy storage valued at roughly $3.35 trillion to $3.6 trillion based on SpaceX’s IPO target range and Tesla’s current market capitalization. The two companies are already more intertwined than most people realize. SpaceX bought $697 million worth of Tesla Megapack systems for xAI data centers and $131 million worth of Cybertrucks. Tesla invested $2 billion in xAI, which subsequently merged with SpaceX. Past transactions also include Tesla selling solar equipment and parts to SpaceX, and SpaceX helping with Cybertruck materials.

Will Tesla join the fold? Predicting a triple merger with SpaceX and xAI

Musk himself signaled where this was heading in November 2025 when he posted on X, “My companies are, surprisingly in some ways, trending towards convergence.” Tesla and SpaceX announced a joint semiconductor fabrication facility in Austin called Terafab on the Gigafactory Texas campus, covering two advanced chip factories, with one serving Tesla’s AI needs for vehicles and Optimus robots, the other targeting space-based data centers under SpaceX’s infrastructure vision.

Wedbush analyst Dan Ives places the probability of a merger at 80% to 90% with a target completion in the first half of 2027. The mechanics of a deal became possible the moment SpaceX filed its S-1. Legal experts said a merger likely would not spark antitrust issues but would raise concerns among shareholders in each company, with questions around which company would be the parent, how a stock swap would take place, and who determines the appropriate price. Musk holds about 20% of Tesla’s equity but controls 85.1% of SpaceX’s voting power through a super-voting share class, meaning he would largely be negotiating the terms with himself.

Elon Musk explains why he cannot be fired from SpaceX

Not everyone is convinced the timing is imminent. Traders on Kalshi place only 33% odds that a merger will happen before May 2027. The more immediate concern for Tesla shareholders is whether the SpaceX IPO pulls capital and Musk’s attention away from Tesla before any merger consolidates the upside for both.

What is clear is that the structural groundwork is already being laid. The Terafab announcement, the xAI merger, the shared supply chain, the cross-company balance sheet transactions, and now the IPO all point in the same direction. Whether the merger follows in 2027 or later, the two companies are already operating more like divisions of a single entity than independent competitors.

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Elon Musk

SpaceX to become America’s Military data backbone for missiles, drones, and warfighters

The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.

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US Golden Dome space defense system (Concept render by Grok)

The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.

In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.

SpaceX is quietly becoming the U.S. Military’s only reliable rocket

The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.

“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.

The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.

As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.

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Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

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(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

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