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SpaceX fires up Starship rocket twice in 30 hours ahead of next big tests
SpaceX has successfully fired up a full-scale Starship rocket for the second time in barely 30 hours and removed the ship’s Raptor engine to perform an additional suite of “cryo testing”.
Around 7pm CDT on May 6th, SpaceX technicians began loading the fourth full-scale Starship with liquid oxygen and methane, filling up a large portion of its massive propellant tanks. Just the latest in a line of several tests involving wet dress rehearsals (WDR) completed in the days prior, this test would soon become exceptional. About an hour and a half after work began, Starship SN4’s lone Raptor engine ignited and burned for ~3 seconds, marking the first time in history a next-generation SpaceX rocket truly came alive with one of the engines designed to take it all the way to orbit.
In line with tests performed with Starhopper – a low-fidelity, subscale tested that flew twice with Raptor – last year, it would have been business as usual if SpaceX had called it a day and moved on to something else with Starship SN4. Instead, Starship performed another WDR and fired up its Raptor engine for a second time in just 30 hours after SpaceX teams inspected the rocket and cleared it for another round. It’s unknown why two back-to-back static fires were performed but, to be clear, every step Starship SN4 takes forward is a step into uncharted territory. Already, the ship’s next steps could come as soon as Friday, May 8th.
According to CEO Elon Musk, SpaceX’s second Starship SN4 static fire test was completed successfully and actually marked the operational debut of a critical aspect of the next-generation launch vehicle and spacecraft. Known as header tanks, Starship needs two smaller secondary propellant tanks to complement its main tanks, a need driven mainly by the challenges of landing such a large and mobile spacecraft. Smaller header tanks will also make it dramatically easier for SpaceX to insulate cryogenic propellant and ensure it remains liquid over long-duration cruises in space, but safe and reliable landings are a more pressing concern for these early prototypes.
During landing operations, the main benefits smaller header tanks offer are relative ease of pressurization (needed to safely feed Raptor engines) and a much lower risk of issues from sloshing, which can introduce bubbles and voids that can obliterate rocket engines if ingested. Impressively, per Musk, Starship SN4 completed its second static fire test using its internal liquid methane header tank – a sort of bubble attached to the bottom of the main methane tank dome.
Starship’s liquid oxygen header tank is situated at the tip of the conical nose section, a part that all full-scale ships have been tested without thus far. However, the use of the fuel header tank on May 7th means that Starship SN4 already has a functional, plumbed header tank installed, verifying the partial functionality of a critical part of the next-generation launch vehicle. A second static fire will have also provided SpaceX a wealth of extra data about Raptor’s performance while installed on Starship, invaluable at such an early stage of integrated testing.
Two Starship static fires now under its belt, SpaceX removed SN4’s Raptor engine around 12 hours after its second test and returned it to storage at the company’s nearby factory facilities. According to public notices provided by Cameron County, Texas officials, SpaceX’s next Starship SN4 activity is expected to occur on May 8th with backup windows on the 9th and 10th and will involve “cryo testing”.
The most obvious conclusion is that SpaceX – having completed enough static fire testing to verify Starship SN4’s performance – now wants to really put the rocket through its paces with another cryogenic test. Completed on April 26th, the ship’s first cryogenic ‘proof’ test maxed out at around 4.9 bar (70 psi), enough for low-stress hop tests but well short of the sustained pressure needed for orbital spaceflight. While testing singular propellant tanks in the first few months of 2020, Musk revealed that SpaceX was targeting a minimum of 6 bar (~90 psi) for orbital Starship flights – ~8 bar (115 psi) with a 25% safety factor.
The company actually achieved 8.4 bar with one of its Starship test tanks, the same processes of which were used to build Starship SN4, but a full-scale ship has yet to demonstrate those pressures. Now, SpaceX already has a fifth full-scale prototype (Starship SN5) likely just a week or so away from pad readiness, meaning that Starship SN4’s potential destruction during pressure testing wouldn’t have a big impact on plans for a series of imminent flight tests. If SN4 survives pressure testing, it would likely have its Raptor engine reinstalled and move on to a 150m (500 ft) hop test.
Tesla Cybertruck Lead Engineer Wes Morrill revealed the company has made several changes to the all-electric pickup, which he calls a “living thing, constantly evolving and improving.”
Cybertruck is manufactured at Tesla’s Gigafactory Texas just outside of Austin, and over the past few years, Tesla has continued to make small changes to the pickup to improve everything from cost, reliability, serviceablility, and manufacturability.
“The finish line isn’t getting to production. A product is a living thing, constantly evolving and improving,” Morrill added.
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Some of those changes are yet to be revealed, but perhaps the most notable one was the change Tesla made to the aero shield that sits underneath the truck. In the past, it was aluminum, but now the Cybertruck is using a self-reinforcing polypropylene.
Morrill said that the polypropylene is “stretched into fibers and then laminated into the form,” and is much more durable, much lighter, and significantly cheaper than aluminum when it is manufactured this way.
It also enabled some improvements in the geometry of the Cybertruck, improving the manufacturing around the bolts and edges, in addition to minor form changes. These all benefitted the Cybertruck in more ways than one: specifically with durability and improved drag.
I was surprised by how interested people were to find out we made a relatively benign change to the Cybertruck aero shield, a part of the car most people never even see. So I’ll share some more details.
Here are two photos, the left is one of the latest trucks off the… pic.twitter.com/F5cZo2CZKf
— Wes (@wmorrill3) September 7, 2026
Typically, Teslas are not necessarily identified by model year because these changes are fluid and occur when the company sees fit to implement them. It is not like other automotive companies, which usually make sweeping manufacturing changes when building a new model year.
Instead, Teslas are recognized by their “generation” or “era.” For example, those with a newer Model Y might refer to their car as a “Juniper.” This is the same with Model 3, as many refer to the new body style as the “Highland.”
Tesla’s manufacturing changes are proof of the company’s constant need to improve its products and move things forward with its vehicles. There is no need to drag one’s feet and wait until next year if the product can be made better right now, and that’s precisely what Tesla did with the Cybertruck.
Elon Musk
Tesla Cybercabs narrowly miss deadly Amazon cargo plane crash
An Amazon cargo plane crash near Miami’s airport stopped feet from dozens of Tesla Cybercabs.
An Amazon Prime Air Boeing 767 cargo jet overran the runway at Miami International Airport on Sunday afternoon, killing five people and injuring five more. The jet, operated by North Carolina based carrier 21 Air as Flight 7598, touched down around 2 p.m. after arriving from San Juan, Puerto Rico, then crossed the airport perimeter, plowed across NW 67th Avenue and struck multiple vehicles before catching fire, according to the Associated Press.
Photos and video from the scene show the aircraft’s nose stopped within meters of a fenced staging lot holding dozens of gold painted Tesla Cybercabs, the steering wheel free robotaxi Tesla began putting on public roads in Austin last week. Miami-Dade Fire Rescue has confirmed the plane struck “multiple vehicles” but has not said whether any Cybercabs were among them, and neither Tesla nor airport officials have addressed the fleet directly.
The Cybercabs had not yet entered commercial service in Miami. Tesla’s existing Robotaxi operation there runs on modified Model Y vehicles and has been unsupervised since Ashok Elluswamy confirmed the detail on X in July.
Footage of the plane crash from earlier today | #ONLYinDADE pic.twitter.com/iGoOtnd6cD
— ONLY in DADE (@ONLYinDADE) September 6, 2026
Elon Musk offered the briefest of reactions. Replying to a Zero Hedge post about the Cybercabs sitting so close to the wreckage, he wrote a single word: “Weird.” He has not commented further, and Tesla has not issued a statement.
The timing puts Tesla’s newest vehicle near an unrelated but highly visible tragedy just days after its Austin debut, a launch that had already drawn scrutiny from federal regulators. The National Highway Traffic Safety Administration opened an audit how Tesla certified the Cybercab as compliant with federal vehicle safety standards, a process Teslarati covered after the vehicle’s September 3 launch event. That inquiry concerns the car’s lack of a steering wheel and pedals, not the Miami crash.
Investigators from the FAA and NTSB are focused on the plane, not the parking lot beside it. Flight data reviewed by outlets including Simple Flying show the 767 touched down around 170 knots, well above the 135 to 140 knot range typical for the aircraft, though investigators have not determined a cause. Amazon said it is working with authorities and that its priority is the safety of everyone affected.
Whether any Cybercabs were damaged, and what Tesla plans for the fleet parked near one of the country’s busiest airports, remain open questions.
Tesla has reached a notable benchmark in its autonomous driving program after its Robotaxi fleet surpassed one million miles of unsupervised operation. The company made the announcement during its Cybercab event in Austin on September 3.
Tesla Vice President of AI Ashok Elluswamy told attendees he was happy to report the fleet had achieved one million miles of unsupervised Robotaxi operation as a testament to safety.
The new total marked a sharp increase from the 380,000 unsupervised miles Tesla disclosed during its second-quarter 2026 earnings update in late July.
In roughly six weeks, the company added about 620,000 miles. That acceleration followed Tesla’s decision to remove in-vehicle safety monitors from most of its operations outside the San Francisco Bay Area.
Credit: Tesla
Tesla first launched Robotaxi service in Austin in June 2025 with safety drivers present. It later began fully unsupervised rides and expanded into Dallas, Houston, Miami, Orlando, and Tampa. The San Francisco Bay Area remains the exception, where a safety monitor still rides in the vehicle under California permitting rules.
The company has not released a city-by-city breakdown of the one million unsupervised miles.
The milestone arrived as Tesla began offering public Cybercab rides in Austin. The purpose-built vehicle has no steering wheel or pedals and is designed only for autonomous ride-hailing. Production versions joined the existing fleet of modified Tesla vehicles already operating in the service.
Tesla’s unsupervised mileage is growing at a double-digit weekly rate according to earlier company comments, yet its fleet size remains modest compared with established competitors. Waymo has accumulated more than 200 million fully autonomous rider-only miles. Tesla has described its own unsupervised operations as having recorded zero notable incidents in the period leading up to the July update.
The one-million-mile figure reflects Tesla’s shift from supervised testing to broader driverless service in multiple states. It also highlights the company’s strategy of using both existing Model Y vehicles and the new Cybercab to scale its network.
Credit: Tesla
Whether the rapid recent growth continues will depend on further city expansions, regulatory approvals, and the performance of the purpose-built Cybercab in everyday paid rides. Tesla has not specified how many of the latest miles involved the new vehicle versus the rest of the fleet.
The announcement underscores Tesla’s progress toward a larger robotaxi network while illustrating the remaining gap in total autonomous experience relative to longer-operating rivals.
Tesla Cybertruck engineer reveals new changes in ‘constantly evolving’ pickup
Tesla Cybercabs narrowly miss deadly Amazon cargo plane crash
