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SpaceX fires up Starship rocket twice in 30 hours ahead of next big tests

Starship SN4 is looking downright shiny after successfully completing multiple wet dress rehearsals and two Raptor static fire tests. (NASASpaceflight - bocachicagal)

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SpaceX has successfully fired up a full-scale Starship rocket for the second time in barely 30 hours and removed the ship’s Raptor engine to perform an additional suite of “cryo testing”.

Around 7pm CDT on May 6th, SpaceX technicians began loading the fourth full-scale Starship with liquid oxygen and methane, filling up a large portion of its massive propellant tanks. Just the latest in a line of several tests involving wet dress rehearsals (WDR) completed in the days prior, this test would soon become exceptional. About an hour and a half after work began, Starship SN4’s lone Raptor engine ignited and burned for ~3 seconds, marking the first time in history a next-generation SpaceX rocket truly came alive with one of the engines designed to take it all the way to orbit.

In line with tests performed with Starhopper – a low-fidelity, subscale tested that flew twice with Raptor – last year, it would have been business as usual if SpaceX had called it a day and moved on to something else with Starship SN4. Instead, Starship performed another WDR and fired up its Raptor engine for a second time in just 30 hours after SpaceX teams inspected the rocket and cleared it for another round. It’s unknown why two back-to-back static fires were performed but, to be clear, every step Starship SN4 takes forward is a step into uncharted territory. Already, the ship’s next steps could come as soon as Friday, May 8th.

According to CEO Elon Musk, SpaceX’s second Starship SN4 static fire test was completed successfully and actually marked the operational debut of a critical aspect of the next-generation launch vehicle and spacecraft. Known as header tanks, Starship needs two smaller secondary propellant tanks to complement its main tanks, a need driven mainly by the challenges of landing such a large and mobile spacecraft. Smaller header tanks will also make it dramatically easier for SpaceX to insulate cryogenic propellant and ensure it remains liquid over long-duration cruises in space, but safe and reliable landings are a more pressing concern for these early prototypes.

During landing operations, the main benefits smaller header tanks offer are relative ease of pressurization (needed to safely feed Raptor engines) and a much lower risk of issues from sloshing, which can introduce bubbles and voids that can obliterate rocket engines if ingested. Impressively, per Musk, Starship SN4 completed its second static fire test using its internal liquid methane header tank – a sort of bubble attached to the bottom of the main methane tank dome.

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Starship SN5’s common methane and oxygen tank dome (and spherical methane header tank) is pictured here on May 1st. (NASASpaceflight – bocachicagal)
While header tanks will be invaluable for Starships attempting to landing on other planets or Moons after weeks- or months-long coasts in space, they’re also a great help for landing on Earth. (SpaceX)

Starship’s liquid oxygen header tank is situated at the tip of the conical nose section, a part that all full-scale ships have been tested without thus far. However, the use of the fuel header tank on May 7th means that Starship SN4 already has a functional, plumbed header tank installed, verifying the partial functionality of a critical part of the next-generation launch vehicle. A second static fire will have also provided SpaceX a wealth of extra data about Raptor’s performance while installed on Starship, invaluable at such an early stage of integrated testing.

Two Starship static fires now under its belt, SpaceX removed SN4’s Raptor engine around 12 hours after its second test and returned it to storage at the company’s nearby factory facilities. According to public notices provided by Cameron County, Texas officials, SpaceX’s next Starship SN4 activity is expected to occur on May 8th with backup windows on the 9th and 10th and will involve “cryo testing”.

SpaceX removed Starship SN4’s Raptor engine after two successful back-to-back static fires. (NASASpaceflight – bocachicagal)

The most obvious conclusion is that SpaceX – having completed enough static fire testing to verify Starship SN4’s performance – now wants to really put the rocket through its paces with another cryogenic test. Completed on April 26th, the ship’s first cryogenic ‘proof’ test maxed out at around 4.9 bar (70 psi), enough for low-stress hop tests but well short of the sustained pressure needed for orbital spaceflight. While testing singular propellant tanks in the first few months of 2020, Musk revealed that SpaceX was targeting a minimum of 6 bar (~90 psi) for orbital Starship flights – ~8 bar (115 psi) with a 25% safety factor.

Pictured here on May 7th, Starship SN5 could be just days away from its final tank section stacking operation and just a week from rolling to the launch pad for proof testing. (NASASpaceflight – bocachicagal)

The company actually achieved 8.4 bar with one of its Starship test tanks, the same processes of which were used to build Starship SN4, but a full-scale ship has yet to demonstrate those pressures. Now, SpaceX already has a fifth full-scale prototype (Starship SN5) likely just a week or so away from pad readiness, meaning that Starship SN4’s potential destruction during pressure testing wouldn’t have a big impact on plans for a series of imminent flight tests. If SN4 survives pressure testing, it would likely have its Raptor engine reinstalled and move on to a 150m (500 ft) hop test.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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Tesla is already expanding its Rental program aggressively

The program has already launched in a handful of locations, specifically, it has been confined to California for now. However, it does not seem like Tesla has any interest in keeping it restricted to the Golden State.

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Credit: Grok

Tesla is looking to expand its Rental Program aggressively, just weeks after the program was first spotted on its Careers website.

Earlier this month, we reported on Tesla’s intention to launch a crazy new Rental program with cheap daily rates, which would give people in various locations the opportunity to borrow a vehicle in the company’s lineup with some outrageous perks.

Along with the cheap rates that start at about $60 per day, Tesla also provides free Full Self-Driving operation and free Supercharging for the duration of the rental. There are also no limits on mileage or charging, but the terms do not allow the renter to leave the state from which they are renting.

The program has already launched in a handful of locations, specifically, it has been confined to California for now. However, it does not seem like Tesla has any interest in keeping it restricted to the Golden State.

Job postings from Tesla now show it is planning to launch the Rental program in at least three new states: Texas, Tennessee, and Massachusetts.

The jobs specifically are listed as a Rental Readiness Specialist, which lists the following job description:

“The Tesla Rental Program is looking for a Rental Readiness Specialist to work on one of the most progressive vehicle brands in the world. The Rental Readiness Specialist is a key contributor to the Tesla experience by coordinating the receipt of incoming new and used vehicle inventory. This position is responsible for fleet/lot management, movement of vehicles, vehicle readiness, rental invoicing, and customer hand-off. Candidates must have a high level of accountability, and personal satisfaction in doing a great job.”

It also says that those who take the position will have to charge and clean the cars, work with clients on scheduling pickups and drop-offs, and prepare the paperwork necessary to initiate the rental.

The establishment of a Rental program is big for Tesla because it not only gives people the opportunity to experience the vehicles, but it is also a new way to rent a car.

Just as the Tesla purchasing process is more streamlined and more efficient than the traditional car-buying experience, it seems this could be less painful and a new way to borrow a car for a trip instead of using your own.

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