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SpaceX rolls Starship to the launch pad five days after last flight test

SpaceX has rolled a new Starship prototype to the launch pad less than five days after the last prototype's launch, landing, and explosion. (NASASpaceflight)

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Update: Less than five days after Starship serial number 10 (SN10) briefly became the first prototype to launch and land in one piece, SpaceX has rolled its successor – Starship SN11 – from factory to launch pad.

The goal: complete cryogenic proof and static fire testing within the next 4-7 days to clear the way for another Starship launch as early as next week. Already outfitted with three Raptor engines, SN11 may have a limited chance of hitting SpaceX’s ambitious schedule targets, but the experiences of Starships SN8, SN9, and SN10 suggest that a launch sometime before the end of March is a more reasonable expectation. Stay tuned for updates as SpaceX prepares to install Starship SN11 at the launch pad and put its cryogenic proof test on the calendar.

NASASpaceflight.com reports that SpaceX – already scheduled to transport a new Starship to the launch pad on Monday, March 8th – wants that prototype ready to launch as early as next week.

According to the same report, SpaceX – having already installed three Raptor engines on Starship serial number 11 (SN11) – aims to more or less wrap up all qualification testing by the end of the week. No different than the test campaigns that all other flightworthy Starships had to pass before being cleared for launch, that process includes – at minimum – a good cryogenic proof test and a combined wet dress rehearsal (WDR) and static fire.

https://www.nasaspaceflight.com/2021/03/starship-sn11-rollout-spacex-plans-future/
Starship SN11 has been virtually complete for several weeks; waiting for SN10 to hand off the torch. Now, that time has come. (NASASpaceflight – bocachicagal)

Excluding Starhopper, of the five Starship prototypes that have taken flight, SpaceX has consistently managed to speed up the process of preparing each vehicle for flight, but the average time spent from rollout to liftoff is still more than a month. In other words, even accounting for the general improvements SpaceX seems to make between tests, readying Starship SN11 for flight within a week or two of the prototype arriving at the launch pad would be anywhere from a factor of two to five faster than any prior test campaign.

Excellent data recent collated by a new Twitter account (@BocaCharts) exemplifies both SpaceX’s continuous improvement and the unlikelihood of SN11 being ready for flight by next week.

Still, it’s not entirely impossible. If SpaceX can borrow from the most efficient Starship launches and test campaigns its completed and combine them all with a few new, unspecified efficiencies, it’s reasonable to conclude that Starship SN11 could be ready to fly near the end of next week (around March 19th). More specifically, SpaceX would have to complete a successful static fire on the first try within a week of SN11’s scheduled March 8th rollout, followed by a brisk two or three-day turnaround for a launch attempt.

While not impossible, it’s safe to say that that scenario is unlikely. Nevertheless, assuming SpaceX continues to find ways to expedite preflight processing like it has with SN8, SN9, and SN10, it’s reasonable to assume that Starship SN11 could be ready for an inaugural launch attempt as early as the last week of March.

All the above ignores the possibility that SpaceX will choose to physically modify Starship SN11 to mitigate the possibility of some or all aspects of Starship SN10’s hard landing and subsequent explosion from recurring. If that is the plan, those changes will have to be done at the launch site after Starship SN11’s scheduled Monday, March 8th rollout.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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