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SpaceX begins installing new ‘Raptor 2’ engines on Super Heavy booster

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SpaceX has begun installing new ‘Raptor 2’ engines on Super Heavy Booster 7 after the prototype completed a range of tests and returned to the company’s South Texas ‘Starbase’ rocket factory.

Earlier this month, SpaceX transported Booster 7 (B7) in the opposite direction, returning the 67-meter (~220 ft) tall rocket to Starbase’s orbital launch site (OLS) for the second time after it was forced to head back to the factory for repairs. Repairs completed, SpaceX dove headfirst into the process of verifying that the booster had been returned to full health and immediately filled its tanks to the brim with at least 3000 tons (>6.5M lb) of liquid nitrogen and oxygen – better known as a cryogenic proof test.

Less than 48 hours after completing its first post-repair test, Booster 7 sailed through another full cryoproof test without losing a beat. On May 13th, two days later, SpaceX attached a crane to Super Heavy B7 and removed it from the orbital launch mount before rolling the rocket back to Starbase’s build site on May 14th. Without official confirmation, which is increasingly rare, it was impossible to determine the results of the testing with certainty, but the speed of the process and Booster 7’s rapid launch mount removal made the two most extreme outcomes the most likely.

A quick return to the build site could have been explained by a significant vehicle failure or a major issue with SpaceX’s repair job – no point in continuing to test a vehicle that can’t be fully tested. On the exact opposite hand, a near-perfect test campaign in which all objectives were more or less achieved without major hiccups could also explain the quick return. In general, the evidence was in favor of the more optimistic explanation. Had a major issue been uncovered during the first post-repair cryoproof, it’s difficult to imagine that SpaceX would have completed the exact same test – in full less than 48 hours later.

However, SpaceX moved an in-situ Raptor engine installation stand towards Booster 7 and the orbital launch mount shortly before testing restarted, hinting – for the moment – that the company wanted to begin installing Raptor engines immediately after cryoproof testing. But mid-way through testing, the stand was moved back to its storage area and Super Heavy was instead removed from the mount and returned to the factory, adding a little uncertainty.

Booster 7’s second trip back to the Starbase build site. (NASASpaceflight – bocachicagal)

Concerns were immediately assuaged on May 17th when SpaceX was spotted moving Raptor engines from a production tent to the ‘megabay’ assembly building containing Booster 7. While the location of the new bay makes it difficult to peek inside from public viewpoints, preventing direct confirmation, it’s very likely SpaceX has begun installing new Raptor 2 engines on Super Heavy B7.

Additionally, confirming some of the more optimistic speculation about SpaceX’s decision to move Booster 7 back to build site, two of the three Raptor engines spotted on May 17th were also labeled “E26” and “E28.” Unless SpaceX’s engine numbering conventions have changed, the labels identify the engines as three of 20 ‘Raptor Boost’ engines that will ultimately populate the outer ring of Super Heavy B7’s aft end. More importantly, the installation of any Raptor Boost 2 (RB2) engines likely indicates that SpaceX has decided to install a full set of 33 Raptors on the booster before kicking off static fire testing.

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(NASASpaceflight – bocachicagal)
Booster 4 before and after heat shield installation. (NASASpaceflight)

To limit risk, SpaceX could have begun test-firing Booster 7 with just 1-3 Raptor engines installed and gradually added more as confidence grew. Instead, SpaceX appears to have accepted the added risk of losing 33 brand-new Raptor 2 engines in one fell swoop in return for the possibility of a much faster test campaign. If there are no major surprises during static fire testing, in other words, Booster 7 could be ready for flight far more quickly if the process begins with all 33 engines already installed. Installing Booster 7’s Raptors, heat shield, and aerocovers will be easier back at the build site.

Doing it all at once should also help prevent Booster 7 from suffering Booster 4’s fate and wallowing, unfinished, for months without completing a single useful test. If the gamble works, the first stage of a two-stage Starship could be ready for an orbital launch attempt in just a few months. If the gamble fails and Booster 7 is damaged, destroyed, or otherwise unable to pass the necessary tests, SpaceX will simply move on to Booster 8 sooner than later, having wasted less time on a more cautious Booster 7 test campaign.

It’s unclear how long it will take SpaceX to install all 33 Raptors, construct a heat shield around those engines, and finish buttoning up the rest of Booster 7. In an adjacent assembly bay, SpaceX appears to have nearly finished assembling a similarly upgraded Starship – Ship 24 – that’s first in line to ride Booster 7 into space. The company has also tentatively requested road closures for three 12-hour test windows on May 23rd, 24th, and 25th that either vehicle could use.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab and Robotaxi’s real advantage won’t be the ride service

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Concept art of a Tesla Cybercab in Las Vegas Strip as rendered via Grok

For a century, the car has asked the same thing of its owner, which is basically to pay attention. Even the best ride-hailing app like Uber or Lyft only moved the problem into someone else’s hands. You stopped driving, but you still sat in a stranger’s car, while half listening, and wondering whether to take a phone call in the car without being rude. The Cybercab has no wheel, no pedals and no driver. With Grok @bot now live inside it, it becomes something else entirely, and I think that matters more than the fleet count that everyone is tracking.

Grok @bot is an agent, not a voice assistant. A rider signs in once, and from then on can say what they need and watch it happen. Order dinner from a favorite restaurant. Fill the grocery cart. Move money, answer email, adjust a calendar, push a work project forward. Tesla engineer Yun-Ta Tsai confirmed it is enabled across every Cybercab and the rest of the Model Y fleet, and Tesla’s own pitch is that Full Self-Driving handles the commute while Grok handles the errands.

Think about what that does to a thirty minute ride. Uber sells you a trip, while Waymo sells you the same trip in a more private setting. Tesla is selling the thirty minutes themselves, returned to you with an assistant attached. Errands that used to eat a Saturday get done between pickup and drop off. The ride stops being dead time between two places and becomes a place of its own.

Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

Best of all, your Bots follow you into any Cybercab, and presumably your own Tesla, then logs you out automatically when you step out. Anyone can bolt a chatbot onto a screen, but much harder to own the vehicle, the autonomy stack and the assistant at once. It also quietly ties SpaceX’s Super Intelligence business to Tesla’s fleet, after Tesla converted its xAI stake into SpaceX equity. The relationship between those two companies is getting harder to describe as separate.

This is also where the hard questions start, because an agent that can spend your money in a vehicle other people also ride in needs some answers. How does it handle a voice it shouldn’t trust? What gets recorded, who can see it, and for how long? What happens when a rider leaves halfway through a task?

If Tesla gets those answers right, the scoreboard changes. We have been counting Cybercabs and wait times. The more telling number may be what riders accomplish per trip. That is data almost no one else will ever have, and it is the real reason to watch Grok @bot.

What do you think? Leave me a comment.

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Why Elon Musk’s target date for buying an Optimus robot is harder than it sounds

Musk says China’s magnet export ban cost Optimus months, and robot hands remain shockingly hard.

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Concept rendering of Tesla Optimus in mass production

Elon Musk says China’s export curbs on magnets used in electric motors set back Tesla’s Optimus program by two to three months, and that the robot’s hands remain the hardest part of the project. He made the comments Saturday during a live interview with Tesla Owners Silicon Valley at the X Takeover event at Giga Texas, in front of roughly 2,000 attendees. The Optimus discussion begins around the 49 minute mark of the stream.

On the hands, Musk was blunt and noted that a general purpose humanoid needs fine motor skills that are “incredibly difficult to get right. Shockingly difficult,” he said in the interview. He pointed to a problem he says no one has demonstrated yet: “One of the hardest things also generally is to do precision and force at the same time,” such as driving a small self tapping screw into wood. Touch sensors add another layer, since it is “actually kind of hard to get touch sensors that elastically deform and can handle high cycle life and it won’t just break after a few thousand cycles.”

He also took aim at rival robot videos. “Any complicated looking robot demo, it’s a canned demo. It’s not real,” Musk said, adding that real AI means showing a robot something it has never seen and watching it still cope, the way FSD handles a city it has never driven.

Musk expects the Optimus ramp to be slower than a new vehicle production ramp. “The initial part of that S curve of production ramp is going to be very slow at the beginning,” Musk said, partly because “unlike cars, there’s no pre existing supply chain for robot stuff.” That echoes his July reply on X that Optimus production “will be extremely slow at first, as everything is new.”

The magnet disclosure puts a number on a problem Musk first raised in 2025. He said China “prevented the export of magnets for use in electric motors” and that it “set back the Optimus program by like two or three months.” Then he added: “We had robots with no arms.” Tesla’s fix is to bring the supply chain home. “You’ve got to be able to make all the parts domestically,” he said. Teslarati reported in April 2025 that Musk tied the issue to permanent magnets in the arm actuators, where motors have to be as small as possible.

Tesla Optimus V3 hand and arm details revealed in new patents

Production is moving regardless, with a reported internal goal of more than 1,000 a week by the end of 2026. Teslarati recently covered how Tesla is certifying supply partners in China for Optimus parts, while the company’s hand design has been the subject of new patent filings.

Musk has said he wants Optimus available to the public by late 2027, though Tesla has not confirmed that date or published updated production figures.

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Elon Musk drops a Thanksgiving hint about Starship’s biggest test yet

Elon Musk says Starship Flight 15 will try to catch the ship itself, a first.

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Elon Musk says SpaceX’s next Starship flight will try something nobody has done before, by catching the ship itself. Speaking to roughly 2,000 people at the X Takeover event at Giga Texas on Saturday, Musk said Flight 15 is about four to six weeks away and “probably launches a little bit before Thanksgiving, is my guess.”

That is a slip from earlier reporting, which had pointed to a launch as early as October 19. Musk explained why the date keeps moving. “We’re making a bunch of improvements to the rocket between every flight,” he said, adding that there are often hundreds, sometimes thousands, of small changes. This time the list is short, “but some of them take a fair bit of work and we’ve got to go inside the tank to make some of these changes.”

“We’re going to try to catch the ship, which is a super big deal,” Musk said. “If we do so, that’ll be the first time that there’s been full recovery of an orbital class rocket.” SpaceX has already caught the Super Heavy booster with the tower’s mechanical arms, and has talked about catching the ship since late 2025, but the upper stage has never been caught.

Musk also laid out what comes after. “The next big milestone would be to refly both the booster and the ship,” he said, describing a Flight 16 where “all parts of an orbital rocket are reflown.”

The reason SpaceX wants this comes down to cost and cadence. Every Starship ship so far has ended its flight in the ocean, and SpaceX expects most of those water landings to end in fireballs. A ship that returns to Starbase intact can be inspected and flown again. SpaceX’s IPO filing, says Starship V3 is designed to deliver 100 metric tons to orbit in a fully reusable configuration, that SpaceX aims to cut the cost to reach orbit by 99% or more versus the historical average, and that tower catches should allow “multiple launches per day.”

The payoff goes beyond cheaper launches. The next generation Starlink V3 satellites are too large for Falcon 9 and can only fly on Starship, which can carry up to 60 per flight. Flight 14 on September 28 deployed the first 26 of them after Starship reached orbit despite an early engine shutdown, as Teslarati reported. Musk blamed engine computer software, and said the heat shield “was extremely robust,” which he claimed in August had solved Starship’s biggest challenge.

NASA’s Moon plans depend on the same capability. NASA’s inspector general has described a lander mission that needs a propellant depot in low Earth orbit and more than 10 tanker flights, with SpaceX targeting one tanker launch every six days. That schedule only works if ships and boosters come back fast and fly again. Also, ship to ship propellant transfer has not been attempted yet.

One interesting hurdle yet to be explored is bringing the ship back to the launch site, with reentry over land, which will undoubtedly come with a lot of aviation safety reviews.

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