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SpaceX to “refine” hypersonic heat shield manufacturing for the US Air Force
The US Air Force Research Laboratory (AFRL) has competitively awarded SpaceX an $8.5 million contract to “refine” the process of manufacturing “next generation” heat shield technologies.
In a minor resurgence of Cold War-style arms races, multiple arms of the US military apparatus have rekindled hypersonic weapons research and development programs that have been intermittently funded and pursued for decades – lagging behind Russian and Chinese efforts that are already fielding prototypes. Now, in an unexpected twist, SpaceX appears to have found a small foothold and source of complementary funding in the midst of that hulking apparatus.
As far as US military R&D contracts go, the $8.5 million SpaceX won is practically a rounding error, raising the question of what exactly the US Air Force (USAF) is hoping to get out of the arrangement. SpaceX has a long history of collaboration with the US military and Air Force in particular. Most notably, the USAF awarded SpaceX two few separate contracts worth a total of ~$73 million towards the development of its next-generation Raptor engine.
The US military has also directly expressed interest in the fully-reusable Starship launch vehicle Raptor is designed to power, though reception has been mixed and no substantial contracts have transpired.
Meanwhile, as this surprise $8.5 million contract arrives, SpaceX is in the midst of substantially expanding Starship heat shield production at facilities located in Cocoa Beach and Cape Canaveral, Florida – hinted at as of late in several job postings and obscure regulatory documents. Simultaneously, back at the company’s Boca Chica Starship factory, teams are also expanding the fidelity and scale of heat shield installation tests – clearly preparing to install complete heat shields on increasingly advanced Starship prototypes.
Though the AFRL unsurprisingly failed to include any specific details in the contract announcement, the most logical conclusion is that the Air Force – much like it did with Raptor – sees potential and is piggybacking off of an already substantial internal SpaceX investment. In this case, instead of a cutting-edge US-made rocket engine, the military is buying itself a seat at the table as SpaceX works to finalize the initial design and begin mass-production of advanced Starship heat shield tiles.
Without official information, it’s impossible to know for sure, and the Air Force could just as easily be funding research into the PICA-X heat shields SpaceX has used extensively of Cargo and Crew Dragons. The same is true as to whether AFRL is pursuing a specific variant of Starship’s hexagonal tiles that could be used on an unspecified hypersonic weapon or if the $8.5 million is simply meant to complement Starship heat shield R&D as-is.
Elon Musk
Elon Musk and xAI donate generators to TN amid historic power outages
The donation comes as thousands of households have gone days without electricity amid freezing temperatures.
Elon Musk has donated hundreds of generators to Tennessee residents still without power following a historic winter storm, as per an update from Governor Bill Lee.
The donation comes as thousands of households have gone days without electricity amid freezing temperatures.
Musk donates generators
As noted in a report from WSMV4, the historic storm that hit Tennessee resulted in hundreds of thousands of residents experiencing a power outage at the end of January. Thousands are still living without power or heat in freezing temperatures for up to nine days.
As per TN Gov. Bill Lee in a post on X, Elon Musk and xAI have donated hundreds of generators to assist residents in affected areas. “Tennesseans without power need immediate help. I’m deeply grateful to @elonmusk & @xAI for going above & beyond to support Tennesseans by donating hundreds of generators to fill the gap, & I value their continued partnership to solve problems & support communities across our state,” he wrote in his post.
Tennessee officials have stated that recovery efforts remain ongoing as crews work to restore power and address damage caused by the winter storm. The generators are expected to provide temporary relief for residents facing power outages during freezing conditions.
Tesla Powerwalls may follow
Musk publicly responded to the governor’s post while hinting that additional help may be on the way. This time, the additional support would be coming from Musk’s electric vehicle company, Tesla.
“You’re most welcome. We’re working on providing Tesla Powerwalls too,” Musk wrote in his response to the official.
Even before Elon Musk’s comment, Tesla had already extended help to affected customers in Mississippi and Tennessee. In a post on X, the official Tesla Charging account noted that all Superchargers in the two states are online, and free Supercharging has been enabled to help those in areas that are affected by persistent power outages.
These include Grenada, Tupelo, Corinth, Southhaven, and Horn Lake in Mississippi and several Supercharging sites in Memphis, Tennessee.
News
Tesla-inspired door handles prohibited under China’s new safety standard
The rule effectively ends a design trend pioneered by Tesla and widely adopted across China’s electric vehicle market.
China will ban hidden door handles on electric vehicles starting 2027 under a new national safety standard, forcing automakers to equip their cars with mechanical exterior and interior handles.
The rule effectively ends a design trend pioneered by Tesla and widely adopted across China’s electric vehicle market.
China bans hidden door handles
China’s Ministry of Industry and Information Technology (MIIT) noted that the new mandatory national auto safety standard on EV door handles will take effect on January 1, 2027. For models that have already received approval and are scheduled for launch, automakers will be allowed to complete required design changes by January 2029.
Under the new rules, exterior door handles must remain operable even in scenarios involving irreversible restraint system failures or thermal runaway incidents in the battery pack. Doors must also be capable of opening even if the vehicle loses electrical power. Interior doors must include at least one independent mechanical release handle per door as well.
Safety concerns drive rollback
Hidden and electrically actuated door handles have become mainstream in recent years as EV makers pursued cleaner styling and improved aerodynamics. Tesla pioneered the hidden handle design, and it was adopted by most Chinese EV manufacturers in either fully hidden or semi-hidden forms, as noted in a CNEV Post report. Today, about 60% of top-selling EVs in China use the design.
Chinese regulators have stated that the designs pose safety risks, particularly in crashes or power failures where doors may not open from the inside or outside. Authorities cited multiple fatal incidents in which occupants or rescuers were unable to open vehicle doors after collisions.
One high-profile case occurred last October, when a Xiaomi SU7, a vehicle designed to be a competitor to the Tesla Model 3, caught fire following a crash in Chengdu in southwest China. The driver died after bystanders were unable to open the doors. The incident sparked intense scrutiny over the SU7’s Tesla-inspired door handles.
News
Tesla’s global fleet surpasses 9 million vehicles worldwide
The update was posted by Tesla China, which competes in the world’s most competitive electric vehicle market.
Tesla’s global fleet has now exceeded 9 million vehicles, a major milestone for the electric vehicle maker.
The update was posted by Tesla China, which competes in the world’s most competitive electric vehicle market.
Tesla’s global fleet crosses 9 million vehicles
The milestone was highlighted in a graphic shared by Tesla China, which thanked the over nine million Tesla owners worldwide for their support over the years. To celebrate the milestone, Tesla China announced several incentives for select owners, from Model Y L test drives to Tesla Bot Premium Gift Sets to Supercharging perks.
The milestone comes 16 years after the company started delivering its first vehicle, the original Tesla Roadster, as observed by members of the Tesla community. The first production Roadster was delivered to Elon Musk, who was serving as chairman at the time.
Reaching a global fleet of more than 9 million vehicles reflects the cumulative impact of Tesla’s growth over the past decade, particularly following the introduction of high-volume models such as the Model 3 and Model Y. The Model 3 and Model Y have allowed Tesla to transform from a niche automaker into one of the world’s largest producers of electric cars.
Strong China sales help drive fleet growth
Tesla’s expanding global footprint has been supported by solid performance in China, where the company posted a strong finish to 2025. In December, the Model Y ranked as the country’s top-selling new energy vehicle, as per sales data compiled by Chinese auto industry aggregator Yiche.
The Model Y led China’s NEV rankings with approximately 65,874 units sold during the month, outperforming a field dominated by domestic manufacturers such as BYD, SAIC-GM-Wuling, and Xiaomi. Tesla’s Model 3 also delivered an impressive result, ranking eighth overall with just under 28,000 units sold, ahead of numerous locally produced competitors despite its premium pricing.
Tesla China’s broader performance in December was equally notable. The company sold 97,171 vehicles wholesale during the month, based on data from the China Passenger Car Association. The result marked Tesla China’s second-highest monthly total on record, trailing only November 2022’s peak of 100,291 units.
Elon Musk and xAI donate generators to TN amid historic power outages
Tesla-inspired door handles prohibited under China’s new safety standard
