SpaceX
SpaceX’s next-gen Falcon 9 spied continuing tests in Texas
Awaiting the first static fire of SpaceX’s newest upgraded Falcon 9, known as Block 5, local observers and SpaceX fans alike have been on high alert ever since the first booster (B1046) went vertical at the company’s McGregor, TX facilities on Feb. 26.
Preparing for a suite of tests ahead of its inaugural launch from Florida’s Kennedy Space Center, B1046 has been quiet in Texas for much longer than most Falcon hardware. Much like the additional static fires they complete at SpaceX’s launch facilities, boosters are meant to spend less than a week or two on the static fire test stand in McGregor – several days to set up, a few days to complete the static fire, and several days to validate the data gathered and ensure that the hardware is still healthy. 1046, however, has remained vertical at the TX test stand for a bit more than three weeks, and only appears to have ignited once for very brief (~1s) firing around two weeks ago.
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- SpaceX’s first Block 5 Falcon 9 seen vertical at the company’s McGregor, TX testing facilities on March 20. (Reddit /u/HollywoodSX)
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- SpaceX’s individual Merlin test stands (three are pictured) continue their busy work of testing all Merlin engines. (Reddit /u/HollywoodSX)
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- SpaceX technicians can be seen preparing Merlin 1Ds for static fire testing. (Reddit /u/HollywoodSX)
According to photos taken by Reddit user HollywoodSX, the booster is still vertical at the stand as of March 20, and is now sporting what looks like an odd splotch above its relocated “SpaceX” logo. At this point, it can be assumed that SpaceX is cautious with significantly new Falcon 9 hardware, carefully testing a booster with fairly new structures, heat-shielding, Merlin 1Ds, and an array of additional refinements.
Perhaps the first static fire attempt was scrubbed prematurely; perhaps it was intentionally brief to check out startup parameters for all nine Merlins; or perhaps it began as a wet dress rehearsal (propellant loading test) that proceeded into an ignition test. More probably, however, the first routine static fire attempt likely uncovered some minor bugs in the booster’s new hardware or design, signified by the fact that B1046 appears to have remained vertical for the entire interim period. Had serious problems been uncovered, the rocket would have been brought horizontal and taken inside SpaceX’s on-site facilities for in-depth analysis, disassembly, and repairs or modifications.
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Moreover, SpaceX shipped another Falcon 9 booster out of its Hawthorne, CA factory on Monday, March 19. Barring something far outside the norm, the above booster is almost certainly B1047, better known as the second-ever Block 5 first stage. 1047’s shipment would all but guarantee that 1046’s testing is progressing largely as planned. If there were, in fact, major issues with the rocket leading to unplanned delays, 1047 would almost certainly remain at SpaceX’s Hawthorne factory until the problems with the booster in McGregor could be properly characterized. If repairs or modifications had to occur, Hawthorne is a far more convenient and optimal environment to complete them, and delaying shipment would also avoid unnecessarily taking the risk and wasting the week or so it takes to prepare and ship the rocket cross-country.
All things considered, Block 5’s inaugural flight appears to be moving forward slowly but surely, and anyone with interest in aerospace is eagerly awaiting its first flights. As of March 18, the satellite – Bangabandhu-1 – is still in France, awaiting confirmation from SpaceX of T-15 days to launch before shipping out to Florida. Tentatively scheduled for launch NET April 5, that date would appear to need SpaceX’s confirmation today – any later and the launch is likely to be delayed equivalently.
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- Falcon 9 1035 and its Dragon cargo roar away from LC-40 on their second trips to space. (Tom Cross)
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- Falcon 9 roars into the dark California sky with PAZ and Starlink. (Pauline Acalin)
Up next for SpaceX is the fifth launch for Iridium Communications, NET March 29 from California. Days later, SpaceX’s next reused Cargo Dragon mission (CRS-14) is scheduled to lift off from SpaceX’s Florida LC-40 pad on April 2. Both launches will feature sooty, flight-proven Falcon 9 boosters and will be covered live by Teslarati’s photographers Pauline Acalin and Tom Cross.
Follow us for live updates, behind-the-scenes sneak peeks, and a sea of beautiful photos from our East and West coast photographers.
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Elon Musk
SpaceX issues statement on Starship V3 Booster 18 anomaly
The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas.
SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas.
SpaceX’s initial comment
As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.
“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X.
Incident and aftermath
Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.
Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.
Elon Musk
SpaceX Starship Version 3 booster crumples in early testing
Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.
SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory.
Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.
Booster test failure
SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.
Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.
Tight deadlines
SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.
While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.
Elon Musk
SpaceX’s next project will produce Starships at a level that sounds impossible
1,000 rockets per year is an insane number, especially considering Starship’s sheer size.
Elon Musk has revealed bold plans for SpaceX’s newest Starbase facility in Texas, predicting it will become a birthplace for “so many spaceships.” The upcoming “Gigabay,” a massive $250 million production hub in Starbase, Texas, is designed to manufacture up to 1,000 Starship rockets per year.
That’s an insane number of rockets for a single facility, especially considering Starship’s sheer size.
One of the world’s largest industrial structures
SpaceX’s Gigabay is expected to stand roughly 380 feet tall and enclose 46.5 million cubic feet of interior space, making it one of the largest industrial structures to date. The facility will feature 24 dedicated work cells for assembling and refurbishing Starship and Super Heavy vehicles, complete with heavy-duty cranes capable of lifting up to 400 U.S. tons, as noted in a Times of India report.
Construction crews have already placed four tower cranes on-site, with completion targeted for December 2026. Once operational, the Gigabay is expected to boost SpaceX’s launch cadence dramatically, as it would be able to build up to 1,000 reusable Starships per year, as noted in a report from the Dallas Express. Musk stated that the Gigabay will be “one of the biggest structures in the world” and hinted that it represents a major leap in Starbase’s evolution from test site to full-scale production hub.
A key step toward Mars and beyond
Starship is SpaceX’s heavy-lift rocket system, and it remains a key part of Elon Musk’s vision of a multiplanetary future. The vehicle can carry 100–150 tonnes to low Earth orbit and up to 250 tonnes in expendable mode. With several successful flights to date, including a perfect 11th test flight, the Starship program continues to refine its reusable launch system ahead of crewed lunar missions under NASA’s Artemis initiative.
Starship is unlike any other spacecraft that has been produced in the past. As per Elon Musk, Starship is a “planet-colonizer” class rocket, as the magnitude of such a task “makes other space transport task trivial.” Considering Starship’s capabilities, it could indeed become the spacecraft that makes a Moon or Mars base feasible.
SpaceX issues statement on Starship V3 Booster 18 anomaly
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