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SpaceX’s next-gen Falcon 9 spied continuing tests in Texas

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Awaiting the first static fire of SpaceX’s newest upgraded Falcon 9, known as Block 5, local observers and SpaceX fans alike have been on high alert ever since the first booster (B1046) went vertical at the company’s McGregor, TX facilities on Feb. 26.

Preparing for a suite of tests ahead of its inaugural launch from Florida’s Kennedy Space Center, B1046 has been quiet in Texas for much longer than most Falcon hardware. Much like the additional static fires they complete at SpaceX’s launch facilities, boosters are meant to spend less than a week or two on the static fire test stand in McGregor – several days to set up, a few days to complete the static fire, and several days to validate the data gathered and ensure that the hardware is still healthy. 1046, however, has remained vertical at the TX test stand for a bit more than three weeks, and only appears to have ignited once for very brief (~1s) firing around two weeks ago.

 

According to photos taken by Reddit user HollywoodSX, the booster is still vertical at the stand as of March 20, and is now sporting what looks like an odd splotch above its relocated “SpaceX” logo. At this point, it can be assumed that SpaceX is cautious with significantly new Falcon 9 hardware, carefully testing a booster with fairly new structures, heat-shielding, Merlin 1Ds, and an array of additional refinements.

Perhaps the first static fire attempt was scrubbed prematurely; perhaps it was intentionally brief to check out startup parameters for all nine Merlins; or perhaps it began as a wet dress rehearsal (propellant loading test) that proceeded into an ignition test. More probably, however, the first routine static fire attempt likely uncovered some minor bugs in the booster’s new hardware or design, signified by the fact that B1046 appears to have remained vertical for the entire interim period. Had serious problems been uncovered, the rocket would have been brought horizontal and taken inside SpaceX’s on-site facilities for in-depth analysis, disassembly, and repairs or modifications.

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Moreover, SpaceX shipped another Falcon 9 booster out of its Hawthorne, CA factory on Monday, March 19. Barring something far outside the norm, the above booster is almost certainly B1047, better known as the second-ever Block 5 first stage. 1047’s shipment would all but guarantee that 1046’s testing is progressing largely as planned. If there were, in fact, major issues with the rocket leading to unplanned delays, 1047 would almost certainly remain at SpaceX’s Hawthorne factory until the problems with the booster in McGregor could be properly characterized. If repairs or modifications had to occur, Hawthorne is a far more convenient and optimal environment to complete them, and delaying shipment would also avoid unnecessarily taking the risk and wasting the week or so it takes to prepare and ship the rocket cross-country.

All things considered, Block 5’s inaugural flight appears to be moving forward slowly but surely, and anyone with interest in aerospace is eagerly awaiting its first flights. As of March 18, the satellite – Bangabandhu-1 – is still in France, awaiting confirmation from SpaceX of T-15 days to launch before shipping out to Florida. Tentatively scheduled for launch NET April 5, that date would appear to need SpaceX’s confirmation today – any later and the launch is likely to be delayed equivalently.

Up next for SpaceX is the fifth launch for Iridium Communications, NET March 29 from California. Days later, SpaceX’s next reused Cargo Dragon mission (CRS-14) is scheduled to lift off from SpaceX’s Florida LC-40 pad on April 2. Both launches will feature sooty, flight-proven Falcon 9 boosters and will be covered live by Teslarati’s photographers Pauline Acalin and Tom Cross.

Follow us for live updates, behind-the-scenes sneak peeks, and a sea of beautiful photos from our East and West coast photographers.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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U.S. Judge dismisses lawsuit against SpaceX Starship Boca Chica launch site

The ruling found that the FAA had met its obligations in reviewing the potential environmental effects of Starship launches.

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(Credit: SpaceX)

A U.S. district court judge has dismissed a lawsuit brought by conservation groups challenging the Federal Aviation Administration’s approval of SpaceX’s expanded rocket launch operations in Boca Chica, Texas. 

The ruling, issued Monday, found that the FAA had met its obligations in reviewing the potential environmental effects of Starship launches.

FAA review withstands legal challenge

The lawsuit centered on whether the FAA properly assessed the impact of SpaceX’s operations on endangered wildlife, including ocelots, jaguarundis, and Kemp’s Ridley sea turtles, as noted in a report from The Guardian. The plaintiffs argued that noise, light pollution, and construction activity degraded the surrounding habitat, which also serves as nesting grounds for threatened shorebirds.

The lawsuit cited SpaceX’s April 2023 Starship test, which destroyed its launchpad and scattered debris across a large area. The blast reportedly ignited a grassfire and damaged wildlife habitats, including a bobwhite quail nest.

Judge Carl Nichols, for his part, ruled that the FAA had satisfied its obligation“to take a hard look at the effects of light on nearby wildlife.” The decision effectively cleared a regulatory hurdle for SpaceX, which has been working to expand Starship launch activity at its Boca Chica facility.

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A continued ramp

SpaceX continues to scale its operations nationwide. Beyond Starship, the company is also seeking approval to nearly double Falcon rocket launches from Vandenberg Space Force Base in California, from 50 annually to 95. 

Former President Trump has also shared his intention to increase U.S. launch capacity, setting a target for substantial growth by 2030. Considering that SpaceX is by far the world’s dominant launch provider, Trump’s support for more launches will likely benefit the private space company.

For now, at least, the ruling should allow continued expansion at a time when Starship remains central to long-term goals such as Mars missions and NASA’s Artemis program.

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SpaceX to expand Central Texas facility with $8M Bastrop project

Bastrop is already the site of several Elon Musk-led ventures.

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Credit: SpaceX

SpaceX is set to expand its presence in Central Texas with an $8 million project to enlarge its Bastrop facility, as per state filings. 

The 80,000-square-foot addition, which is scheduled to begin construction on September 24 and wrap in early January 2026, was registered with the Texas Department of Licensing and Regulation and initially reported by My San Antonio

New investment

Bastrop is already the site of several Elon Musk-led ventures. The upcoming expansion will extend SpaceX’s office at 858 FM 1209, near Starlink’s operations and The Boring Company’s facilities. Just down the road, X is housed in the Hyperloop Plaza at 865 FM 1209.

SpaceX’s expansion reflects a steady buildup of resources in Bastrop since the private space firm established its presence in the area. The addition was praised by Tesla Governor Greg Abbott, who wrote on X that the expansion will “bring more jobs, innovations and will strengthen Starlink’s impact worldwide.” 

State support

In March, Gov. Greg Abbott announced a $17.3 million state grant to SpaceX for an “expansion of their semiconductor research and development (R&D) and advanced packaging facility in Bastrop.” The project is expected to create more than 400 new jobs and generate over $280 million in capital investment.

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Following the grant award, the Texas Governor also noted that SpaceX’s facility would be growing by 1 million square feet across three years to boost its Starlink program. SpaceX’s Starlink division is among the company’s fastest-growing segments, with the satellite internet system connecting over 6 million users and counting worldwide. 

Recent reports have also indicated that Starlink has struck a deal with EchoStar to acquire 50 MHz of exclusive S-band spectrum in the United States and global Mobile Satellite Service (MSS) licenses. This should pave the way for Starlink to provide 5G coverage worldwide, even in remote areas. 

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Starlink’s EchoStar spectrum deal could bring 5G coverage anywhere

The agreement strengthens Starlink’s ability to expand its mobile coverage worldwide.

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Credit: SpaceX/X

SpaceX has struck a deal with EchoStar to acquire 50 MHz of exclusive S-band spectrum in the United States and global Mobile Satellite Service (MSS) licenses, paving the way for its next-generation Starlink Direct to Cell constellation. 

The agreement strengthens Starlink’s ability to expand its mobile coverage worldwide. With the upgraded system, SpaceX aims to deliver full 5G connectivity to unmodified cell phones and eliminate mobile dead zones worldwide.

Expanding mobile coverage

Starlink’s Direct to Cell service was first launched in early 2024 with satellites designed to connect directly to standard LTE mobile devices. Within days of deployment, engineers demonstrated texting from unmodified phones, followed by video calling. Over the past 18 months, SpaceX has grown the system to more than 600 satellites, which now offer service across five continents. Today, Starlink Direct to Cell is considered the largest 4G coverage provider worldwide, connecting over 6 million users and counting, according to SpaceX in a post.

The constellation integrates with Starlink’s broader fleet of 8,000 satellites via a laser mesh network. Operating at 360 kilometers (224 miles) above Earth, the satellites connect directly to devices without hardware or firmware modifications. The system is already supporting messaging, video calls, navigation, social media apps, and IoT connectivity in remote areas.

Next-generation system

Through its new EchoStar spectrum acquisition, SpaceX plans to develop a second-generation constellation with far greater capacity. The upgraded satellites will leverage SpaceX-designed silicon and advanced phased array antennas to increase throughput by 20x per satellite and increase total system capacity by more than 100x. These enhancements are expected to support full 5G cellular connectivity in remote areas, with performance comparable to terrestrial LTE networks.

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Partnerships with major mobile carriers remain central to Starlink’s expansion. Operators including T-Mobile in the United States, Rogers in Canada, KDDI in Japan, and Kyivstar in Ukraine are integrating Direct to Cell services for coverage in rural areas and during emergencies. The service has already provided critical communication during hurricanes, floods, and wildfires, enabling millions of SMS messages and emergency alerts to be delivered when ground networks were unavailable.

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