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SpaceX’s next-gen Falcon 9 spied continuing tests in Texas

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Awaiting the first static fire of SpaceX’s newest upgraded Falcon 9, known as Block 5, local observers and SpaceX fans alike have been on high alert ever since the first booster (B1046) went vertical at the company’s McGregor, TX facilities on Feb. 26.

Preparing for a suite of tests ahead of its inaugural launch from Florida’s Kennedy Space Center, B1046 has been quiet in Texas for much longer than most Falcon hardware. Much like the additional static fires they complete at SpaceX’s launch facilities, boosters are meant to spend less than a week or two on the static fire test stand in McGregor – several days to set up, a few days to complete the static fire, and several days to validate the data gathered and ensure that the hardware is still healthy. 1046, however, has remained vertical at the TX test stand for a bit more than three weeks, and only appears to have ignited once for very brief (~1s) firing around two weeks ago.

 

According to photos taken by Reddit user HollywoodSX, the booster is still vertical at the stand as of March 20, and is now sporting what looks like an odd splotch above its relocated “SpaceX” logo. At this point, it can be assumed that SpaceX is cautious with significantly new Falcon 9 hardware, carefully testing a booster with fairly new structures, heat-shielding, Merlin 1Ds, and an array of additional refinements.

Perhaps the first static fire attempt was scrubbed prematurely; perhaps it was intentionally brief to check out startup parameters for all nine Merlins; or perhaps it began as a wet dress rehearsal (propellant loading test) that proceeded into an ignition test. More probably, however, the first routine static fire attempt likely uncovered some minor bugs in the booster’s new hardware or design, signified by the fact that B1046 appears to have remained vertical for the entire interim period. Had serious problems been uncovered, the rocket would have been brought horizontal and taken inside SpaceX’s on-site facilities for in-depth analysis, disassembly, and repairs or modifications.

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Moreover, SpaceX shipped another Falcon 9 booster out of its Hawthorne, CA factory on Monday, March 19. Barring something far outside the norm, the above booster is almost certainly B1047, better known as the second-ever Block 5 first stage. 1047’s shipment would all but guarantee that 1046’s testing is progressing largely as planned. If there were, in fact, major issues with the rocket leading to unplanned delays, 1047 would almost certainly remain at SpaceX’s Hawthorne factory until the problems with the booster in McGregor could be properly characterized. If repairs or modifications had to occur, Hawthorne is a far more convenient and optimal environment to complete them, and delaying shipment would also avoid unnecessarily taking the risk and wasting the week or so it takes to prepare and ship the rocket cross-country.

All things considered, Block 5’s inaugural flight appears to be moving forward slowly but surely, and anyone with interest in aerospace is eagerly awaiting its first flights. As of March 18, the satellite – Bangabandhu-1 – is still in France, awaiting confirmation from SpaceX of T-15 days to launch before shipping out to Florida. Tentatively scheduled for launch NET April 5, that date would appear to need SpaceX’s confirmation today – any later and the launch is likely to be delayed equivalently.

Up next for SpaceX is the fifth launch for Iridium Communications, NET March 29 from California. Days later, SpaceX’s next reused Cargo Dragon mission (CRS-14) is scheduled to lift off from SpaceX’s Florida LC-40 pad on April 2. Both launches will feature sooty, flight-proven Falcon 9 boosters and will be covered live by Teslarati’s photographers Pauline Acalin and Tom Cross.

Follow us for live updates, behind-the-scenes sneak peeks, and a sea of beautiful photos from our East and West coast photographers.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

SpaceX’s next project will produce Starships at a level that sounds impossible

1,000 rockets per year is an insane number, especially considering Starship’s sheer size.

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Credit: SpaceX

Elon Musk has revealed bold plans for SpaceX’s newest Starbase facility in Texas, predicting it will become a birthplace for “so many spaceships.” The upcoming “Gigabay,” a massive $250 million production hub in Starbase, Texas, is designed to manufacture up to 1,000 Starship rockets per year.

That’s an insane number of rockets for a single facility, especially considering Starship’s sheer size. 

One of the world’s largest industrial structures

SpaceX’s Gigabay is expected to stand roughly 380 feet tall and enclose 46.5 million cubic feet of interior space, making it one of the largest industrial structures to date. The facility will feature 24 dedicated work cells for assembling and refurbishing Starship and Super Heavy vehicles, complete with heavy-duty cranes capable of lifting up to 400 U.S. tons, as noted in a Times of India report.

Construction crews have already placed four tower cranes on-site, with completion targeted for December 2026. Once operational, the Gigabay is expected to boost SpaceX’s launch cadence dramatically, as it would be able to build up to 1,000 reusable Starships per year, as noted in a report from the Dallas Express. Musk stated that the Gigabay will be “one of the biggest structures in the world” and hinted that it represents a major leap in Starbase’s evolution from test site to full-scale production hub.

A key step toward Mars and beyond

Starship is SpaceX’s heavy-lift rocket system, and it remains a key part of Elon Musk’s vision of a multiplanetary future. The vehicle can carry 100–150 tonnes to low Earth orbit and up to 250 tonnes in expendable mode. With several successful flights to date, including a perfect 11th test flight, the Starship program continues to refine its reusable launch system ahead of crewed lunar missions under NASA’s Artemis initiative.

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Starship is unlike any other spacecraft that has been produced in the past. As per Elon Musk, Starship is a “planet-colonizer” class rocket, as the magnitude of such a task “makes other space transport task trivial.” Considering Starship’s capabilities, it could indeed become the spacecraft that makes a Moon or Mars base feasible. 

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Cybertruck

Tesla Cybertruck fleet takes over at SpaceX’s Starbase

Interestingly, the Cybertruck uses the same exterior, a stainless steel alloy, as SpaceX rockets. This synergy between the two companies and their very different products shows a very unified mentality between Musk companies.

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Credit: @derek1ee | X

Tesla Cybertrucks have taken over at SpaceX’s Starbase facility in Texas, as hundreds of the all-electric pickup trucks were spotted late last week rounding out a massive fleet of vehicles.

The Cybertruck fleet is geared toward replacing gas vehicles that are used at Starbase for everyday operations. The only surprise about this is that it was not done sooner:

Deliveries have been going on for a few weeks, as Cybertrucks have made their way across the state of Texas from Austin to Starbase so they could be included in SpaceX’s fleet of vehicles at the facility.

Interestingly, the Cybertruck uses the same exterior, a stainless steel alloy, as SpaceX rockets. This synergy between the two companies and their very different products shows a very unified mentality between Musk companies.

However, there are some other perspectives to consider as SpaceX is utilizing such a massive fleet of Cybertrucks. Some media outlets (unsurprisingly) are seeing this as a move of weakness by both Tesla and SpaceX, as the aerospace company is, in a sense, “bailing out” lagging sales for the all-electric pickup.

It’s no secret that Tesla has struggled with the Cybertruck this year, and deliveries have been underwhelming in the sense that the company was anticipating between 1 million and 2 million orders for the vehicle before it was widely produced.

A lot of things changed with the Cybertruck between its 2019 unveiling and 2023 initial deliveries, most notably, price.

The price of the Cybertruck swelled significantly and priced out many of those who had pre-ordered it. Some have weighed the option of whether this purchase was a way to get rid of sitting inventory.

However, it seems more logical to consider the fact that SpaceX was likely always going to transition to Teslas for its fleet, especially at Starship, at some point.

It doesn’t seem out of the question that one Musk company would utilize another Musk company’s products, especially considering the Cybertruck has been teased as the vehicle that would be present on Mars.

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SpaceX successfully launches 100th Starlink mission of 2025

With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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(Credit: Starlink)

SpaceX achieved its 100th Starlink mission of the year on Friday, October 31, marking another milestone for 2025. 

A Falcon 9 rocket carrying 28 Starlink broadband satellites successfully lifted off from Vandenberg Space Force Base in California at 4:41 p.m. ET, carrying another 28 Starlink satellites to Low Earth Orbit (LEO).

Falcon 9 booster’s 29th flight

Roughly 8.5 minutes after liftoff, the Falcon 9’s first stage touched down on the drone ship Of Course I Still Love You in the Pacific Ocean. This marked the booster’s 29th flight, which is approaching SpaceX’s reuse record of 31 missions.

This latest mission adds to SpaceX’s impressive 138 Falcon 9 launches in 2025, 99 of which were dedicated to Starlink, according to Space.com. The company’s focus on reusing boosters has enabled this breakneck pace, with multiple launches each week supporting both Starlink’s expansion and external customers.

Starlink’s network continues massive global expansion

Starlink remains the largest active satellite constellation in history, with more than 10,000 satellites launched, nearly 8,800 of which are currently active. SpaceX recently achieved Starlink’s 10,000-satellite milestone. With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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Starlink, which provides high-speed, low-latency internet connectivity even to the world’s most remote areas, has been proven to be life-changing technology for people across the globe. The service is currently operational in about 150 countries, and it currently has over 5 million subscribers worldwide. From this number, 2.7 million joined over the past year.

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