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With 8 Giga Presses, Tesla Giga Berlin’s 500k annual estimate looks conservative

(Credit: Tesla)

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Tesla’s Gigafactory Berlin facility is widely believed to be capable of producing 500,000 vehicles per year in its first phase, which is expected to start operations later this year. Considering that there are eight Giga Presses that are getting set up in the Phase 1 area, however, it would seem that Tesla may be underpromising with regards to Giga Berlin’s potential annual output. 

Produced by IDRA, the Giga Press is a house-sized machine capable of producing the megacasts necessary to build the Model Y’s front and rear underbody. The machines themselves are daunting, with each Giga Press taking up to 24 flatbed trucks to transport its components. As per the Giga Press’ specifications, each machine has a cycle time of ~80-90 seconds, allowing an output rate of 40-45 completed castings per hour. This translates to about ~1,000 castings per day, for each Giga Press. 

(Credit: FoundryPlanet/YouTube)

If one were to assume that Tesla uses three megacasts per Model Y and a 20% downtime for each Giga Press, the Germany-based plant may very well be on track to produce significantly more than the 500,000 vehicles that the EV maker has declared in its filings. Rough estimates from the Tesla community have mentioned numbers beyond 1 million vehicles annually from Giga Berlin’s Phase 1 alone. While optimistic, this figure does not seem implausible considering that there will be eight Giga Presses deployed on the site. 

Tesla currently has two Giga Press machines in the Fremont Factory that are producing the rear megacast for the Model Y’s underbody. Drone flyovers in the area suggest that Tesla’s Fremont-based Giga Presses have a cycle time of about 170 seconds per casting, likely due to the machines not being fully optimized yet. Considering that IDRA estimates each Giga Press to have a cycle time of ~80-90 seconds, Tesla’s Fremont machines still have a lot of space to optimize their operations. 

Interestingly enough, a report from Germany last July hinted that Tesla is actually planning on producing 2 million vehicles per year in the Giga Berlin complex, allowing the EV maker to command about 16% of the expected electric car market share in Europe. If Phase 1 alone could produce more than 500,000 vehicles per year with its eight Giga Presses, a 2-million annual output for the entire Germany-based Tesla plant may very well be realistic. 

This is especially notable considering that Tesla will not only be building the Model Y in Giga Berlin. While the company will launch the site with the production of the all-electric crossover, Tesla has also hinted at the Model 3 sedan being manufactured at the Germany-based facility. Elon Musk has noted that Tesla intends to produce a yet-to-be-announced vehicle on the site as well, and it would be one specifically tailored for the European market. Each of these vehicles—the Model Y, the Model 3, and a potential compact car—will likely drive a lot of demand for Tesla’s vehicles, requiring Giga Berlin to produce far more vehicles annually than initially expected. 

Don’t hesitate to contact us for news tips. Just send a message to tips@teslarati.com to give us a heads up.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Roadster event gets delayed due to unfavorable weather

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Credit: Tesla

Tesla is delaying its event for the Roadster, moving it from this Thursday, October 1, to Thursday, October 15, due to unfavorable weather.

The company has said it has been tracking the weather for this Thursday closely with local meteorologists, and because the event can only be held outside, Tesla is making the call to delay it:

“We’ve been tracking the weather closely with local meteorologists, but given the severe conditions predicted & because this event can only be held outdoors, we’ve made the difficult decision to reschedule. New date is October 15. Additional details to follow.”

We are sure that this is bringing back PTSD for some Tesla fans, and we know it is not ideal, but this also reveals some things about the event. Tesla said that this can only be held outdoors, meaning it bodes well for the rumors that the vehicle could potentially hover.

Some believe that this was essentially confirmed by the FAA airspace restriction they were granted, but this could have been for a drone show or to keep drones from spying on the event.

Tesla Roadster is available for order once again following brief hold

The Roadster event has been long-awaited, and it is unfortunate that the weather is going to keep us all waiting a little bit longer.

The Tesla Roadster will be unveiled in Waco, Texas.

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SpaceX turned a heralding moment for Starship into its greatest

Starship reached orbit despite losing an engine, deployed 26 Starlink V3 satellites on Flight 14.

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SpaceX’s Starship reached orbit for the first time on Monday, and for a few nail-biting minutes it looked like it wouldn’t. During ascent on Flight 14, one of Ship 41’s six Raptor engines shut down early, and SpaceX’s livestream host Dan Huot told viewers the team had decided not to commit to orbit. Minutes later, after what Huot described as a lot of conversation in the control room, the final poll came back in favor, and a roughly 19 second burn of a single Raptor pushed the ship into orbit about 170 miles up.

The reversal matters because SpaceX had written the exit ramp into the mission plan. The company said it would only fire the orbital insertion burn if flight controllers confirmed enough backup hardware remained for the deorbit burn, a condition Teslarati laid out ahead of the flight. Losing an engine was exactly the scenario that rule was built for.

Pressing forward fits Elon Musk’s history. Falcon 1 failed three straight times before its fourth launch reached orbit in 2008, with SpaceX nearly out of money, and Starship was developed by flying prototypes until they broke. What changed this year SpaceX going public, and with $SPCX sliding below its IPO price in July when Flight 13 slipped, the short interest climbed significantly, as Teslarati reported at the time. A Starship potentially lost today with revenue generating next-gen Starlink satellites aboard would have landed directly on shareholders.

That pressure showed up after orbit. SpaceX cut a flight planned to last nearly 10 hours to about three, moving splashdown from west of Chile to the North Pacific near Hawaii. SpaceX gave no reason, though Musk said this month the company was being extremely cautious about debris risk. The single Raptor for deorbit worked, and Ship 41 completed its flip and landing burn before breaking apart in the water, an outcome SpaceX expected. Musk has structured SpaceX’s governance to shield long term bets from market pressure.

The payload is the bigger business story. Musk posted that all 26 Starlink V3 satellites deployed and are “operating nominally.” Each V3 is rated for about 1 Tbps of downlink and 160 Gbps of uplink, so this single launch adds roughly 26 Tbps, about 10 times what a Falcon 9 load of V2 Mini satellites adds. The V3 is too large for Falcon 9, making Starship the only vehicle that can build out the planned 100,000 satellite constellation, at up to 60 per flight once it reaches routine service. Unlike the 20 V3 units on Flight 13, which reentered on a suborbital path, these will raise their orbits and could begin serving customers within weeks and bring in hundreds of millions of additional dollars in projected Starlink revenue.

SpaceX has already begun winding down Falcon 9 Starlink launches from Florida in favor of Starship. Reported targets put Flight 15 as early as October 19, leaving about three weeks to diagnose Monday’s engine shutdown before the next orbital attempt.

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Tesla Cybercab fleet doubles to well over 100 units

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(Credit: Teslarati)

Tesla quietly doubled the size of its Cybercab fleet within the Robotaxi program in Austin, Texas, over the weekend to well over 100 units.

The move not only establishes more of the steering-wheel-less and pedal-less vehicles within the ride-sharing fleet Tesla has been operating for a year, but it also solidifies a more robust Robotaxi fleet as a whole.

Riders started receiving notifications from the Robotaxi app that stated: “Cybercab fleet has doubled: more rides available.”

Tesla first launched rides in the Cybercab in early September, although the Robotaxi fleet has been active for over a year, as rides began last Summer. Cybercab is truly Tesla’s most crucial vehicle release yet, as it is the first car any company has built that is geared toward full-fledged and end-to-end autonomy, never needing human intervention for anything.

Only available in Austin at the current time, Cybercab has two seats and has been spotted testing around various U.S. states and regions; Tesla plans to deploy the Cybercab in various U.S. cities in the coming months as a best-case scenario.

Tesla Cybercab gets initial tie-in to localized, in-house cathode plant

The availability of the Cybercab has doubled from just 58 units last Monday to 125 the following Friday. Marking a substantial increase in Cybercab availability, the additional ride-sharing units are more than welcome, as wait times for Cybercabs, especially, were quite high.

The dramatic increase is a sign that demand for Robotaxi is growing and Tesla is feeling more confident that its driverless ride-hailing suite, especially its Full Self-Driving software, is able to handle any traffic situation without explicit direction or supervision from a human being.

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