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Top 6 tidbits about Tesla’s Gigafactory revealed through building permits

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It’s no secret that Tesla’s $5 billion dollar Gigafactory 1 located just east of Reno, Nevada will be a critical component to the company’s goal of scaling mass production of batteries for its upcoming Model 3 and Tesla Energy product line. We know the Gigafactory will be one of the largest buildings in the world projected to occupy 13.6 million square feet, and we know the factory will be powered by renewable energy sources, with the goal of achieving net zero energy. However, construction permits filed by Tesla provide even more interesting insight to Gigafactory 1 that you may not already know.

Here are the top 6 tidbits of Tesla’s Gigafactory as revealed through building permits received by Tesla. Information is provided courtesy of analyst Jack Cookson of BuildingZoom.

1) July 29 launch event attendees may witness battery cells being made   

Construction permit #0934363 indicates that the $51 million dollar “Battery Cell Manufacturing Equipment Installation” project is estimated to be complete on July 20th. This means that attendees of the highly anticipated July 29 Gigafactory ‘Grand Opening’ event may actually have the opportunity to see battery cells being manufactured.

2) Tesla can do it all

Tesla filed for building permits themselves as opposed to using a General Contractor. According to a report put together by Cookson of BuildZoom,

“Something we found different about this project is that Tesla filed the majority of their own building permits and is actually the contractor for the project. This means, that Tesla had to acquire a contractor license in Nevada and has taken on far more work than if they had just hired a General Contractor.”

This may not be such a bad idea considering Tesla’s recent involvement in a foreign worker scandal under poor supervision and management by factory sub-contractors.

3) Tesla’s Gigafactory is designed for earthquakes

Most buildings rest on a single foundation, however the enormous rectangular shaped Gigafactory rests on four individual foundations. This is designed so that each section of the building can shift independently of one another in the event of an earthquake.

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4) The Gigafactory doesn’t stop growing

Tesla received a permit to expand the Gigafactory with a 4th Area ‘D’ and 5th Area ‘E’. The $63 million dollar D and E project is scheduled to be complete by the end of the year. Tesla’s enormous Gigafactory is currently only 14% of the total planned floor space, but will reach an astounding 13.6 million square feet when complete.

Tesla-Gigafactory-Expansion-Drone-4k

Overhead view of Area ‘D’ captured by drone in April 2016

5) Tesla donated a fire truck to the local fire department

Tesla spent a total of $4.7 million dollars on fire safety, including a permit for a fire command center. Part of that included a donation of a fire engine to the local Storey County, Nevada fire station.

6)  Giant refrigerator + water tank twice the size of an olympic pool

1 of the 84 permits filed indicates that the Gigafactory will have a giant chiller yard which will presumably be used for testing batteries while keeping them in a cool state.

The factory also has a a 1.5 million gallon water tank on site that is more than twice the size of an olympic sized swimming pool. Details within the permit do not indicate what this water tank will be used for.

Gene has been obsessed with cars since before he could legally sit in the front seat. Writer, researcher, unofficial CS support, accountant, native suit guy when needed, and overall stick poker. He approaches every story the way he approaches a road trip: with too much enthusiasm, not enough planning, and a surprisingly good outcome. gene@teslarati.com

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Elon Musk teases TSMC as potential Terafab partner

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SpaceX Terafab rendering
SpaceX Terafab rendering

Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.

Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.

The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.

Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.

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Elon Musk’s Terafab project locks up massive new partner

Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.

Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.

Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.

Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.

If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.

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Tesla reveals early Robotaxi charging strategy, showing scrappy DNA

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Credit: Tesla

Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.

An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.

Tesla wins FCC approval for wireless Cybercab charging system

The Tesla employee would walk around and plug each car in, adjusting the parking if needed:

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It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.

On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.

However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.

For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.

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Tesla Robotaxi expands hours, Musk explains why it’s been a challenge

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Credit: Tesla

Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.

CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.

The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.

Tesla Robotaxi will be a 24/7 service: here’s when

In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.

The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.

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Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”

The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.

Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.

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The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.

Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.

The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.

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