News
SpaceX tests Starhopper’s maneuvering thrusters ahead of inaugural flight test
Late at night on July 22nd, SpaceX’s South Texas team of technicians and engineers were busy testing a small but critical component of Starhopper, a testbed and low-fidelity Starship prototype meant to attempt its first untethered flight test as early as July 24th.
Monday evening’s testing centered around Starhopper’s cold gas nitrogen thrusters, multi-nozzle assemblies that appear to have quite literally been taken off of flight-proven Falcon 9 boosters. For Starhopper, they will act in a similar – albeit significantly reduced – fashion, serving to control the giant steel prototype’s attitude and augment its lone Raptor engine’s own thrust vectoring (i.e. steering) capability.
Although SpaceX has never released official numbers for the thrust of the cold gas thrusters used on Falcon 9 boosters and upper stages, it’s safe to say from their performance that the low-efficiency nitrogen thrusters produce roughly 5 kN (~1100 lbf) of thrust, perhaps up to 10+ kN. For an almost empty Falcon 9 booster, this translates to extremely rapid (sub-10s) flip maneuvers during return-to-launch-site (RTLS) landings.
At the same time, Falcon boosters have two sizes of cold-gas thrusters, with much larger high-performance (>10 kN) pods – located on the larger of the booster’s two raceways – focused on settling the rocket’s propellant after recovery-related coast periods. A duo of smaller 3-axis pods situated on the outside of the interstage serve as true attitude control system (ACS) thrusters, precisely pointing, flipping, and orienting boosters during vacuum operations and partially augmenting grid fin control authority during the late stages of landings. Despite their much smaller size, they still pack an impressive punch and are famous for almost saving tipping Falcon boosters during early (failed) landing attempts.
Starhopper, meanwhile, is dramatically larger than the Falcon 9 and Heavy boosters its tacked-on ACS thruster pods were designed for. It’s hard to know for sure but safe estimates peg the testbed’s dry mass somewhere around 50-75 metric tons (110,000-165,000 lb) thanks to the thick steel it was constructed out of. In other words, Starhopper likely weighs at least twice as much as an empty Falcon 9 booster (~25 metric tons).
To alleviate this mismatch, SpaceX arrived at a hilariously simple and cheap solution: install double the number of grave-robbed Falcon 9 thruster pods on Starhopper and voila! It was that duo of thruster pod pairs that were tested on July 22nd, visibly producing four distinct jets of pressurized nitrogen gas. Whenever Starhopper gets to hopping, those ACS thrusters should help the rocket precisely control its rotation, attitude, and – to a lesser extent – translation, hopefully helping to ensure a successful inaugural hover and divert test.
Scheduled to occur no earlier than Wednesday, July 24th, SpaceX plans to deconflict Cargo Dragon’s CRS-18 launch and Starhopper’s hover test, meaning that they will not happen simultaneously. In the ~70%-likely event that bad Florida weather delays CRS-18 to Thursday, July 25th, the road before Starhopper will be clear for an attempted hover on the 24th. Additionally, also reported first by NASASpaceflight.com, the test is expected to involve a divert, meaning that Starhopper will lift off, hover roughly 20m (65 ft) off the ground, and then carefully travel a few hundred feet East to a recently-constructed concrete pad for a soft landing.
Note they will want to deconflict with CRS-18, so if that launch is still on (dodgy weather) then perhaps hours before, or after launch? OR, *personal wish!!* go from CRS-18 webcast and then pad cameras at Boca Chica on the SpaceX webcast! ?➡️?— Chris B – NSF (@NASASpaceflight) July 23, 2019
This divert was tacitly confirmed by the arrival of a robotic transport mechanism, already used once before to move Starhopper from its build site to the launch pad. If the divert goes as planned, the transport equipment will be used to return Starhopper to its spartan launch mount and ground support equipment (GSE) umbilicals.
If Starhopper survives and Raptor SN06 performs nominally, it’s all but certain that the testbed rocket will be put through a series of increasingly ambitious test flights over the coming months – at least before SpaceX’s first higher-fidelity “Mk 1” Starship prototypes begin their own flight tests. According to CEO Elon Musk, those Starship test hops and flights could begin as few as 2-3 months from now – September or October 2019.
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Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
News
NHTSA just escalated its Tesla Cybercab investigation in a big way
NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.
Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.
The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.
Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.
The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.
Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.
In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.
Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:
“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”
The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.
Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.
His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.
Ron Baron today in new interview on Tesla:
“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.” pic.twitter.com/Rv5PB0bVZ2
— Sawyer Merritt (@SawyerMerritt) September 16, 2026
Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.
That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.
Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
NHTSA just escalated its Tesla Cybercab investigation in a big way
