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SpaceX Starship factory eyes cutting-edge industry solutions for inspiration [updated]

SpaceX has assembled three upgraded Starship rings into what is believed to be the start of Starship prototype SN01. (NASASpaceflight - bocachicagal)

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Update: In a Twitter response to this article, SpaceX CEO Elon Musk says that the reality of things is unsurprisingly a bit more complex. As noted, the standards and requirements for aerospace hardware are much stricter than those needed for the water towers, storage tanks, and other utilities that existing commercial solutions are commonly used to build.

As such, it’s inaccurate to suggest that those off-the-shelf solutions are capable of building rockets right out of the box. Still, several pieces of commercial fabrication equipment from providers like IMCAR have been spotted in use at SpaceX’s Boca Chica, Texas Starship facilities. With “substantial capital and engineering” investments into making those solutions more precise, however, SpaceX may still be able to use existing hardware – or at least the concepts they underly – to rapidly build high-quality Starships and Super Heavy boosters.


A SpaceX engineer says that the company wants to adopt commercially-available manufacturing equipment that could allow its Boca Chica, Texas team to build Starship tank parts in minutes and nearly-complete rocket bodies in a matter of days.

Originally created to meet the needs of a variety of different companies – typically oil and gas related – that need efficient, affordable, and standardized storage tanks, a small but growing niche exists for semi-automated tank production. While there is some clear uncertainty given that the quality and consistency required for oil and gas needs or even simple water storage likely isn’t the same needed to meet strict spaceflight margins, SpaceX has already acquired several production tools from existing contractors and is working around the clock to prove that those same tools can be used to build large, reusable rockets.

The gamble is simple: if it turns out that off-the-shelf (COTS) equipment can become an almost turnkey solution for manufacturing high-quality Starship spacecraft and Super Heavy boosters, SpaceX may have found a shortcut to orbit, avoiding the huge expense of finding and building its own custom production solutions. But is that COTS tank fabrication hardware truly up to the task?

A sample of tank fabrication capable with off-the-shelf welding solutions from the likes of IMCAR.
(NASASpaceflight – bocachicagal)

At least right now, the simple answer is “yes”. Thanks to two highly successful destructive tests of Starship tank prototypes that wrapped up last month, SpaceX has confirmed that at least a subset of the available COTS solutions can be used to build Starships (theoretically) capable of orbital flight. To be clear, those tanks reached only the most basic kind of specification needed for a true orbital-class spacecraft, demonstrating that they can fairly easily survive the pressures required for Starship and its Super Heavy boosters to remain structurally sound from liftoff to touchdown.

SpaceX’s second Starship ‘test tank made it all the way to 8.5 bar (125 psi) before it burst, reportedly enough to safely launch astronauts on Starship. (NASASpaceflight – bocachicagal)

For the most part, the only truly COTS aspect of those test tanks were the flat, cylindrical rings at their center – produced by cutting and welding together giant sheets of coiled steel. The tanks’ domes were more or less welded together by hand with the help of large jigs, while finished domes and rings were also welded together by hand. Given that the welds used to create the rings themselves have never obviously been a problem, the success of Starship’s two test tanks can thus be heavily attributed to skilled welders’ hands rather than any particular off-the-shelf solution.

Still, the fact of the matter is that automatic solutions like those currently available exist for good reason – aside from requiring far less labor to produce similar results, the consistency and quality of those results can actually be much better than anything that can be reliably achieved in a more boutique fashion. This is, at least, the promise of solutions like those shown below.

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SpaceX certainly appears to be pursuing the best-case scenarios that could be made possible with some of the hardware shown above. Already, it looks like Starship ring segments – themselves formed and welded with semi-automated IMCAR hardware – are being stacked and tack welded (temporary welds used like clamps) inside one of SpaceX’s new tents before the stand holding those ring(s) rotates itself, automatically welding them together.

The three mated rings pictured above were assembled over the course of several days using some of those methods and COTS fabrication hardware. However, if SpaceX can refine its procedures – currently still in the oven, so to speak – and become an expert at modifying and using available tank fabrication hardware to fabricate rockets, the company could conceivably build entire Starship and Super Heavy bodies in a matter of days.

It might take a substantial amount of trial and error, but SpaceX is clearly well on its way.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Is the affordable Tesla Model Y’s features hiding in plain sight?

Variants of the Model Y that could bring down the vehicle’s price would likely be appreciated by consumers.

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Credit: Joey Klender/Teslarati

Just recently, rumors emerged in China suggesting that a more affordable Tesla Model Y variant internally dubbed the ”E80” would be produced in Giga Shanghai this May. A look at Tesla’s current affordable vehicles suggests that the features of the upcoming Model Y variant may be hiding in plain sight.

Model Y “E80” Rumors

Reports from Chinese publications suggested that the affordable Model Y “E80” will be a stripped down version of the new Model Y. Thus, the vehicle may be equipped with smaller wheels, single-layer windows on its sides, no rear display, half the number of speakers, single-color ambient interior lighting, fabric seats with no heating or ventilation functions, and a manual trunk.

These reductions, the rumors suggested, would allow Tesla China to offer the Model Y “E80” at an affordable price of 190,000–210,000 ($26,000–$28,800). Other rumors suggested that the vehicle will be priced even more aggressively, at around 150,000-170,000 yuan ($20,500-$23,300). 

Hiding in Plain Sight

What is quite interesting about the Model Y “E80” rumors is the fact that Tesla has actually released stripped-down versions of its vehicles to make them more affordable. Based on the features that were bundled in these vehicles, one could make an inference about the features that the Model Y “E80” will have, at least considering its rumored aggressive pricing.

In August last year, Tesla Mexico launched a variant of the Model 3 sedan that is quite unlike the vehicle’s base variant in the United States. The vehicle was priced at MXD 749,000 (USD 40,000), which was MXD 50,000 (USD 2,670) lower than the Model 3 RWD’s previous price in Mexico, which stood at MXD 799,000 (USD42,730).

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With its more affordable price, Tesla Mexico’s base Model 3 featured textile seats instead of vegan leather, acoustic glass only on its front windows, and no secondary display for rear passengers. Its ambient lights were also limited to just white. Lastly, the vehicle did not have heated or cooled seats or a heated steering wheel. These reductions are very similar to the rumored feature set of the Model Y “E80” in China.

The Tesla Cybertruck Long Range Rear Wheel Drive is another base variant that could provide hints at the affordable Model Y’s features. Similar to Tesla Mexico’s base Model 3, the Cybertruck LR RWD features textile seats and no second-row display. Interestingly enough, the Cybertruck LR RWD is $10,000 cheaper than the Cybertruck. That’s similar to the rumored price difference between the new Model Y in China and the vehicle’s supposed affordable “E80” variant.

Still Compelling Enough?

Perhaps the biggest question at this point would be if the rumored Model Y “E80,” even with its stripped-out features, will be compelling enough for consumers. While such concerns are valid, one must not forget that the Model Y is still a premium vehicle.

Thus, variants of the Model Y that could bring down the vehicle’s price would likely be appreciated by consumers. The fact that the rumored “E80” will be produced in Giga Shanghai speaks volumes as well, especially since China is home to the most competitive EV market in the world. Giga Shanghai also exports vehicles to several territories worldwide.

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Tesla Model Y has become the most common vehicle in Norway

The Tesla Model Y passed more than 70,000 registrations recently.

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Credit: Tesla

The Tesla Model Y has become the most common car on Norwegian roads. This is a remarkable achievement for the all-electric crossover, which has also commanded the top spot in Norway’s vehicle sales rankings for several years running.

Model Y Domination

As per vehicle registration figures tracked by the Norwegian Road Traffic Information Council (OFV), there were 68,378 Model Ys with Norwegian license plates at the end of March/beginning of April 2025. In recent weeks, the Model Y passed more than 70,000 registrations, as per a report from Elbil24.

With the Model Y now becoming the most common car in Norway, the Toyota Rav4 now stands in second place, followed by the Nissan Leaf, the Volkswagen Golf, and the Toyota Yaris. The Model Y also topped the country’s vehicle registration rankings for the last three years, and it set a record for selling the most vehicles in a year in 2023, breaking the Volkswagen Beetle’s record that has stood since 1969.

Possibly More Momentum

It is undeniable that the Tesla Model Y has helped Norway push its electric vehicle transition. As of date, electric vehicles now account for 28% of the Norwegian car fleet, a notable portion of which is comprised of the all-electric crossover.

While the Model Y’s achievements in Norway have been impressive, the vehicle could expand its reach into the country even more this year. Tesla, after all, has been aggressively pushing the new Model Y to consumers, with the company offering a zero percent interest promotion for the vehicle. These efforts, as well as the new Model Y’s improved features, should make the vehicle even more compelling to Norwegian car buyers this year.

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Tesla Board Chair slams Wall Street Journal over alleged CEO search report

Denholm’s comments were posted by Tesla on its official account on social media platform X.

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robyn-m-denholm-tesla
CeBIT Australia, CC BY 2.0 , via Wikimedia Commons

Tesla Board Chair Robyn Denholm has issued a stern correction to The Wall Street Journal after the publication posted a report alleging that the electric vehicle maker’s Board of Directors opened a search for a new CEO to replace Elon Musk.

Denholm’s comments were posted by Tesla on its official account on social media platform X. 

The WSJ’s Allegations

Citing people reportedly familiar with the discussions, the WSJ alleged that Tesla Board members reached out to several executive search firms to work on a formal process for finding Elon Musk’s successor. The publication also alleged that tensions had been mounting at Tesla due to the company’s dropping sales and profits, as well as the time Musk has been spending with DOGE.

The publication also alleged that Elon Musk had met with the Tesla Board about the matter, and that members told the CEO that he needed to spend more time on Tesla. Musk was reportedly instructed to state his intentions publicly as well. The CEO did not push back against the Board, the WSJ claimed. 

Elon Musk did announce that he is stepping back from his day-to-day role at the Department of Government Efficiency during the Tesla Q1 2025 earnings call. Musk’s announcement was embraced by Tesla investors and analysts, many of whom felt that the CEO’s renewed focus on the EV maker could push the company to greater heights. 

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Tesla and Musk’s Response

In response to The Wall Street Journal’s report, Tesla’s official account on X shared a comment from its Board Chair. In her comment, Denham noted that the WSJ‘s report was “absolutely false.” She also highlighted that Tesla had communicated this fact to the publication before the report was published, but the Journal ran the story anyway.

“Earlier today, there was a media report erroneously claiming that the Tesla Board had contacted recruitment firms to initiate a CEO search at the company. This is absolutely false (and this was communicated to the media before the report was published). The CEO of Tesla is Elon Musk and the Board is highly confident in his ability to continue executing on the exciting growth plan ahead,” Denholm stated.

Elon Musk himself commented on the matter, stating that the publication showed an “extremely bad breach of ethics” since the report did not even include the Tesla Board of Directors’ denial of the allegations. “It is an EXTREMELY BAD BREACH OF ETHICS that the WSJ would publish a DELIBERATELY FALSE ARTICLE and fail to include an unequivocal denial beforehand by the Tesla board of directors!” Musk wrote in a post on X.

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