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SpaceX Starship destroyed during cryo test but the next ship is already on the way

LabPadre's 24/7 livestream captured Starship SN3's final moments in spectacular detail. The cause of the ship's failure is unknown. (LabPadre)

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SpaceX’s third full-scale Starship prototype has followed a little too closely in the footsteps of its predecessors, suffering a catastrophic failure during its first cryogenic test.

On April 2nd, SpaceX successfully put Starship SN3 through an ambient temperature pressure, allowing the ship to take its first breaths and ensuring that no leaks were present in its massive propellant tanks. Just a handful of hours later, Starship SN3 began its first attempted cryogenic proof test. Neutral liquid nitrogen was loaded into the ship’s liquid oxygen (LOX) tank for a brief period before SpaceX aborted the test due to frozen valves in the ground support equipment (GSE) tasked with feeding the rocket — confirmed by CEO Elon Musk around 7:30 pm PDT.

Around six hours after the first attempt, SpaceX presumably managed to alleviate GSE valve issues and began Starship SN3’s second attempted cryogenic proof test around 11pm local (04:00 UTC). While things started out somewhat normally, they did not end well for the rocket prototype.

The shiny aftermath of Starship SN3’s test failure. (LabPadre)

For unknown reasons, SpaceX began the second cryo test attempt by only loading Starship’s upper (LOX) tank with supercool liquid nitrogen. Given that Starship is constructed out of stainless steel sheets only slightly thicker than two US quarters, the lower (methane) tank would have almost certainly had to be pressurized, too, likely relying on gaseous (ambient temperature) nitrogen. Already, for a rocket built out of near-continuous metal, that temperature differential could pose a major problem.

Still, for the better part of three hours, things seemed to go exactly as planned, with the rocket venting dozens of times and the upper tank visibly developing a coating of frost as it began to freeze the water vapor right out of the humid Texas air. Alas, around 2:07am local (07:07 UTC), things took a turn for the worse. The unfilled methane tank below the now-LN2-laden LOX tank appeared to crumple, beginning at a small dent that appeared over the course of the test. Gravity took over a few seconds later, further crumpling the methane tank and causing the top-heavy rocket to tip over and the LOX tank to burst.

While admittedly from the armchair, not a lot of this particular failure makes sense. If the bottom methane tank were significantly pressurized with gaseous nitrogen, a rapid loss of structural integrity would have likely been a far more violent ordeal as the gas attempted to escape. Instead, the failure was – relative to the possibilities – extremely gradual. In fact, it almost appeared as if the bottom methane tank was either never actually pressurized or not pressurized nearly enough to withstand the weight of several hundred tons of liquid nitrogen. Given SpaceX’s expertise and familiarity with rocketry, that option thankfully seems vanishingly unlikely.

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All other possible explanations are at least as hard to parse, leaving it up to SpaceX or CEO Elon Musk to clarify what transpired if they choose to do so.

A steel Starship ring is transported on March 31st. (NASASpaceflight – bocachicagal)
On April 2nd, SpaceX began integrating Starship SN4’s upper LOX tank dome with three steel rings. (NASASpaceflight – bocachicagal)

On a more positive note, SpaceX has continued to churn out steel rings and bulkheads and assemble them into sections of Starship SN4 – the rocket’s next full-scale prototype – for the last two or so weeks. If Starship SN1, SN2, and SN3 are anything to go by, the fourth full-scale Starship prototype could be ready to head to the pad for testing just a handful of weeks from now, picking up where Starship SN3 left off. Thankfully, the latter rocket’s April 3rd failure appears to have been relatively benign as far as pad hardware goes, likely requiring minimal repair work to be ready for its next test campaign.

While unfortunate, it’s critical to remember that this is all part of SpaceX’s approach to developing new and unprecedented technologies. Be it Falcon 1, Falcon 9 booster recovery, or Falcon 9 fairing recovery, all groundbreaking SpaceX efforts have begun with several consecutive failures before the first successes – and the first streaks of consecutive successes. Given Musk’s September 2019 claim that SpaceX is putting just ~5% of its resources into Starship, prototypes like Mk1, SN1, and SN3 are being fabricated for pennies on the dollar.

As a schedule setback, SpaceX is building ships so quickly that any single prototype failure shouldn’t cause more than a handful of weeks of delays, and the goal is to produce an entire Starship every week by the end of 2020. For now, SpaceX will hopefully learn from each failure during developmental testing and roll those lessons learned into each future prototype.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla says it denied Musk CEO replacement report before it was published

Tesla says it responded to the WSJ’s request for comment, denying that it was in search of a new CEO to replace Elon Musk.

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(Credit: Tesla)

Tesla said that it denied seeking a replacement for CEO Elon Musk before a report was published claiming the company was considering a new frontman.

Last night, The Wall Street Journal reported that Tesla’s Board of Directors was looking for Musk’s replacement after he had devoted too much time to his role within the government. The publication revised its headline to the report no fewer than five times, initially stating the company was still seeking a replacement.

By the time the headline revisions were complete, it had outlined that Tesla had looked for a replacement a month ago, but had stopped its search following Musk’s commitment to Tesla during the company’s earnings call last month.

Shortly after the report surfaced, Board of Directors chairwoman Robyn Denholm officially issued a statement on behalf of Tesla:

“Earlier today, there was a media report erroneously claiming that the Tesla Board had contacted recruitment firms to initiate a CEO search at the company. This is absolutely false (and this was communicated to the media before the report was published). The CEO of Tesla is Elon Musk and the Board is highly confident in his ability to continue executing on the exciting growth plan ahead.  – Robyn Denholm.”

Tesla Board Chair slams Wall Street Journal over alleged CEO search report

Interestingly, Denholm’s statement indicates it had responded to a request for comment from the Wall Street Journal before the report was published. This is especially interesting because Tesla does not typically respond to media outreach, as it dissolved its media department several years ago.

Tesla typically makes its statements publicly on X.

Musk also responded to the report, indicating that the WSJ had committed an “extremely bad breach of ethics” by publishing a “deliberately false article” that did not include Tesla’s “unequivocal denial beforehand.”

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Robotaxis are already making roads safer, Waymo report reveals

Waymo Driver is already reducing severe crashes and enhancing the safety of vulnerable road users.

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Waymo hires former Tesla Executive 
(Credit: Waymo)

Industry leaders such as Elon Musk have always maintained that autonomous robotaxis will make roads safer. A recent blog post from Waymo about the safety of its self-driving cars suggests that Musk’s sentiments are on point.

Way More Safety

Waymo Driver is already reducing severe crashes and enhancing the safety of vulnerable road users. As per a new research paper set for publication in the Traffic Injury Prevention Journal, Waymo Driver had outperformed human drivers in safety, particularly for vulnerable road users (VRUs).

Over 56.7 million miles, compared to human drivers, Waymo Driver achieved a 92% reduction in pedestrian injury crashes. It also saw 82% fewer crashes with injuries with cyclists and 82% fewer crashes with injuries with motorcyclists. Waymo Driver also slashed injury-involving intersection crashes by 96%, which are a leading cause of severe road harm for human drivers. Waymo Driver saw 85% fewer crashes with suspected serious or worse injuries as well.

What They Are Saying

Mauricio Peña, Waymo’s Chief Safety Officer, was optimistic about Waymo Driver’s results so far. “It’s exciting to see the real positive impact that Waymo is making on the streets of America as we continue to expand. This research reinforces the growing evidence that the Waymo Driver is playing a crucial role in reducing serious crashes and protecting all road users,” the Chief Safety Officer noted.

Jonathan Adkins, Chief Executive Officer at Governors Highway Safety Association, also noted that Waymo’s results are very encouraging. “It’s encouraging to see real-world data showing Waymo outperforming human drivers when it comes to safety. Fewer crashes and fewer injuries — especially for people walking and biking — is exactly the kind of progress we want to see from autonomous vehicles,” Adkins stated.

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Tesla hints at June 1 launch of Robotaxi platform in Austin

Tesla has hinted at a potential launch date for the Robotaxi service in Austin, Texas.

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tesla robotaxi app on phone
Credit: Tesla

Tesla just dropped its biggest hint yet about the potential launch date of its Robotaxi ride-hailing platform in Austin, Texas, shedding more light on when to expect it to take off.

In preparation for the ride-hailing service to launch, Tesla has been in talks with the City of Austin for months. It has also spent recent months bolstering its Full Self-Driving suite, aiming for it to handle initially supervised rides with the use of teleoperators to keep things safe and dependable, at least early on.

The company has also said that it expects the Robotaxi service, which will drive passengers in Tesla Model Y vehicles to start, to launch in Austin in June. However, Tesla has not given an exact date.

Now, Tesla is hinting that Robotaxi could launch on June 1, based on a very vague X post it published on May 1:

Of course, this is extremely speculative. However, it’s the first time Tesla has made any suggestions about a potential launch date, so it’s worth taking it seriously.

While the automaker has often missed timelines in the past, most notably the launch of a “feature-complete” Full Self-Driving platform, this is the first time we’ve seen Tesla be so adamant and truly reiterate a target date.

Tesla has not shied away from this June date for the Robotaxi launch yet, something that is worth noting as we move closer to June. All signs point toward Tesla being able to come through on this timeline, and it could be one of its biggest accomplishments yet on the grand scheme of things. The Robotaxi rollout will be controlled and small to start, the company noted on its most recent Earnings Call.

CEO Elon Musk said:

“The team and I are laser-focused on bringing robotaxi to Austin in June. Unsupervised autonomy will first be solved for the Model Y in Austin.”

At first, it also seems as if the first Robotaxi rides will be available to a select group, as Musk said the ability to order one will not be available to the general public until later in the month. He also said the initial fleet will be between 10 and 20 vehicles:

“Yeah. We’re still debating the exact number to start off on day one, but it’s, like, I don’t know, maybe 10 or 20 vehicles on day one. And watch it carefully. They scale it up rapidly after that. So, we want to make sure that you’re paying very close attention the first time this happens. But, yeah, you will be able to — end of end of June or July, just go to Austin and order a Tesla for autonomous drive.”

While the June 1st date of the Robotaxi launch is extremely speculative, Tesla seems convinced that its vehicles could already handle this task. It would be something to see them come through on this date, especially on the first day of the month.

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