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Boeing's astronaut capsule flies off course, fate uncertain after launch debut
Roughly 30 minutes after lifting off for the first time on a United Launch Alliance (ULA) Atlas V rocket, Boeing’s Starliner crew capsule suffered a major failure when it attempted to raise its orbit with onboard engines.
A few hours after the failure came to light, NASA and Boeing held a press conference to update members of the media on the situation, with the space agency offering some candid – if a bit odd – insight into Starliner’s anomalous launch debut. Before the spacecraft’s software threw a wrench into the gears, the plan was for Starliner to separate from ULA’s Atlas V Centaur upper stage and use its own thrusters to reach orbit and begin the trek up Earth’s gravity well to the International Space Station (ISS).
While it will likely take weeks or even months for Boeing and NASA to determine exactly what went wrong during the mission, preliminary information has already begun to paint a fairly detailed picture.
Around 15 minutes after liftoff, Starliner separated from the rocket as intended but it appears that things began to go awry almost immediately afterward. Most notably, according to NASA administrator Jim Bridenstine’s tweets and later comments, a very early look at the telemetry suggests that Starliner’s internal clock was somehow tricked into believing that the time was either earlier or later than it actually was.
Thinking that it was in the midst of a lengthy thruster firing meant to raise its orbit and send the spacecraft on its way to the space station, Starliner was thus focused on ensuring that it was pointed as accurately as possible. Although the space station is the size of a football field, in the vastness of space, rendezvousing with it is a bit like threading a needle. While firing thrusters to do so, spacecraft thus need to point themselves as accurately as possible.
While coasting before or after one of those orbit-boosting thruster firings, Starliner thought it was actually burning towards the space station and was thus very carefully controlling its orientation with a dozen or so smaller thrusters. In short, those unintentional thruster firings burned through a ton of Starliner’s limited propellant supply – enough to make it impossible (or nearly so) for the spacecraft to rendezvous and dock the ISS, a central purpose of this particular launch.
This ultimately means that Starliner is leaning heavily on the “test” aspect of this Orbital Flight Test (OFT), uncovering failure modes and bugs that Boeing was clearly unable to tease out with ground testing and simulation. While in a totally different ballpark, SpaceX similar Crew Dragon spacecraft suffered its own major failure earlier this year, although that capsule explosion occurred during intentional ground testing, whereas Starliner’s software failed during its high-profile launch debut and has severely curtailed the scope of the spacecraft’s first orbital flight test.
In fact, Bridenstine was unable to rule out the possibility that Boeing will have to attempt a second uncrewed orbital flight test (OFT) before Starliner will be qualified to launch the space agency’s astronauts. Although early signs suggest that Boeing will still be able to attempt to deorbit and recover the spacecraft a day or two from now, the fact that Starliner will not be able to perform critical demonstrations of its ISS rendezvous and docking capabilities will make it far harder for NASA to rationally certify the spacecraft for astronaut launches.
SpaceX’s Crew Dragon, for reference, completed a more or less flawless launch, orbit raise, and rendezvous before docking with the ISS. It’s almost impossible to imagine NASA giving SpaceX permission to proceed immediately into its first astronaut launch if Crew Dragon had failed to reach the proper orbit or dock with the space station.
Regardless, it’s far too early to tell whether Boeing will have to repeat Starliner’s OFT. If Starliner performs absolutely perfectly between now and its planned soft-landing in New Mexico, there might be a chance that NASA will still allow Boeing to effectively cut corners to its astronaut launch debut, but only time will tell.
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Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.
Elon Musk teases TSMC as potential Terafab partner
Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
