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Scientists create ‘living concrete’ that could one day be used on Mars

An artist's rendering of the geodesic Mars Ice Home concept. Perhaps silica aerogel could be integrated into larger versions? | Image: NASA/Clouds AO/SEArch

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Builders have been making concrete the same way for hundreds of years: by mixing sand with various binding materials.

However, a team of researchers at the University of Colorado, Boulder has a different approach. They’re making a new kind of concrete, one that is alive and can even replicate itself.

It’s made using a common type of microbe: cyanobacteria. This type of organism gets its energy through photosynthesis.

Researchers at the University of Colorado Boulder are creating living concrete. Credit: CU Boulder College of Engineering and Applied Science

The field of synthetic biology is booming with researchers exploring new ways to build and new materials to work with. Recently, a different team has proposed the use of mycelium as another type of building material.

A major advantage of this new type of concrete is that it can heal itself, repairing any cracks that may appear.

The new concrete type was recently detailed in the journal Matter. “We already use biological materials in our buildings, like wood, but those materials are no longer alive,” Wil Srubar, an assistant professor in the Department of Civil, Environmental and Architectural Engineering (CEAE) said in a news statement. “We’re asking: Why can’t we keep them alive and have that biology do something beneficial, too?”

So how did the group build this new type of living concrete? First, the researchers tried putting the cyanobacteria in a mixture containing warm water, sand, and other nutrients. The microbes began producing calcium carbonate and gradually cemented the sand particles together.

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But the process was extremely slow — too slow in fact for the project’s funder, Darpa, the Department of Defense’s research offshoot.

The team switched its focus to gelatin, a food ingredient that once dissolved in water and cooled, created special bonds between its molecules. The team decided to try adding gelatin to the bacteria mixture.

Success! The gelatin not only provided more structure, but also worked with the bacteria and the result was faster-growing, living concrete. It took about a day for the bacteria to form concrete blocks, and although it was weaker than conventional concrete, it was sturdy enough for a person to stand on.

Blocks ranged in size from two-inch cubes to shoebox-sized to larger truss pieces. When stored in relatively dry air and at room temperature, it takes a few days for the blocks to reach their maximum strength. The bacteria can survive for several weeks and even be rejuvenated – resulting in further growth­. Under the right conditions, of course.

“We know that bacteria grow at an exponential rate,” Srubar said. “That’s different than how we, say, 3D-print a block or cast a brick. If we can grow our materials biologically, then we can manufacture at an exponential scale.”

A team at the University of Colorado Boulder is using cyanobacteria to create new types of building materials. Credit: CU Boulder College of Engineering and Applied Science

DARPA is extremely interested in this research and in self-growing material in general. That’s because it can be used to build structures in remote and inhospitable areas such as the desert or even outer space.

If the living concrete can prove to be scalable, that would reduce the number of materials that we will need to launch, which is a huge deal when even pound counts.

It’s much easier to bring biology with us than to carry bulky building materials to space. Perhaps the first humans on Mars will live in habitats fashioned out of cyanobacteria concrete bricks, or even mushrooms.

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“Nature has figured out how to do a lot of things in a clever and efficient way,” Srubar said. “In austere environments, these materials would perform especially well because they use light from the sun to grow and proliferate with very little exogenous material needed for their growth,” added Srubar. “It’s going to happen one way or another, and we’re not going to be trucking bags of cement all the way to Mars. I really do think that we’ll be bringing biology with us once we go.”

I write about space, science, and future tech.

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Tesla Cybertruck production snaps back after ugly supplier fight

Cybertrucks are piling up again at Giga Texas after Tesla’s court win against a parts supplier.

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Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | X
Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | Youtube

Cybertruck production at Giga Texas is showing its first visible recovery since Tesla sued a supplier last month over withheld manufacturing tooling.

Aerial observer Joe Tegtmeyer flew over the Austin factory Wednesday morning and counted roughly 100 or more Cybertrucks filling the outbound lot, a sharp jump from the thin numbers seen in recent weeks. The flyover came a day after a judge granted Tesla a temporary restraining order against Angstrom Automotive Group, the parts supplier at the center of the dispute.

Tesla filed an emergency lawsuit in late July after Angstrom told the automaker it planned to close the Troy, Texas facility where Tesla’s die-cast tools, trim dies and other Cybertruck stamping equipment were housed. According to Tesla’s complaint, a shipment of 700 finished parts never left the building, and when Tesla sent representatives to retrieve its equipment, accompanied by law enforcement, they were turned away. Angstrom allegedly then asked for an extra $250,000 a week to keep operating, which Tesla’s filing described as holding its own property for ransom.

Tesla quietly made the Cybertruck even stronger

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The restraining order gives Tesla immediate right of entry to Angstrom’s facility to recover the tooling. It is temporary, with a fuller hearing still to come, but the speed of Wednesday’s rebound suggests the Angstrom shortage was indeed the main bottleneck limiting Cybertruck output. Outbound lot counts are an imperfect measure of actual production, since finished trucks can sit for days before shipping, but a lot that full after a lean stretch is a meaningful signal.

Cybertruck output at Giga Texas has fluctuated all year as Tesla worked through supply issues and introduced new trims, including a cheaper Dual Motor AWD version that drew strong early demand.

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Elon Musk

Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

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SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

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SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

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Elon Musk

SpaceX has solved Starship’s biggest challenge, Elon Musk says

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Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

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During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

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Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

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