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Exterior airbag design looks to cut car crash injuries by 40%

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Internal airbags are a standard safety feature in today’s cars, but a German auto supplier is hoping to export their benefits to the exterior of vehicles as well. ZF Friedrichshafen AG’s external vehicle airbags look and function exactly as you’d expect them to – after sensing the approach of a collision event, the bags deploy in milliseconds to cushion the blow. They boast a 40% reduction in injury levels, but after ten years in development, ZF’s system still faces significant hurdles before ever being brought to the consumer market. Convincing auto manufacturers to incorporate their product into newly-built vehicles and overcoming regulatory issues are the primary obstacles to overcome, but ZF is confident that the advantages external airbags would provide to consumers will win the day for their product.

The primary advantage of external vehicle airbags is the disbursement of impact forces. Rather than concentrating the energy of a crash in the area that’s hit, the force would be sent along the full length of the airbag, specifically along the side of the vehicle, per ZF Friedrichshafen AG’s design. The company’s airbags are installed into the outside bodywork of a vehicle under the doors and run the full length of all doors. Additionally, thanks to the electronics and software safety suites already installed in most new vehicles today, the triggering mechanisms needed for external airbags are already incorporated into vehicles that ZF hopes to include its product in. LIDAR, laser-light radar, is the preferred sensor system for the airbag deployment as the quickest way to detect and respond to incoming threats.

Unfortunately, due to the space required in key areas of a vehicle and the integration into existing onboard sensor systems, installation of ZF’s external airbags would need to happen at the time of manufacture. This engineering demand is a significant commitment from car makers to utilize the technology. However, ZF claims its airbag product would reduce intrusions into the car cabin up to 30% as well as nearly halving the significance of injury levels. As stated in a press release on the product, “Tests have shown it can help reduce the occupant injury severity up to 40 percent.” Those stats alone might make the product worth the effort. The company also has an existing line of airbag products further making a case for its newest airbag product’s safety claims.

A demo of ZF’s external airbag concept product. | Credit: ZF Friedrichshafen AG

ZF Friedrichshafen AG was founded in 1915 and is a company dedicated to overall vehicle safety, not just to improvements made in their one external airbag product. As an international company with an American headquarters in Michigan, ZF has its products incorporated into numerous vehicle makes and models, including transmissions, control units, and sensor systems. As an interesting note, ZF’s products also include gearboxes for wind power generators, and the company was originally founded to produce gears for Zeppelins and other airships. ZF is also quite dedicated to electrification of vehicles and autonomous driving overall, altogether demonstrating the company’s history and commitment with/to future-focused transportation products.

First introduced at the 2016 Consumer Electronics Show, ZF’s external airbag system can be integrated into vehicles and on the market within two years, according to Uwe Class, director of safe mobility systems at ZF, in comments published in an article in Popular Mechanics. Also mentioned was the fact that while several car makers have shown interest in the system, no contracts have been secured at this time. Given ZF’s long history in the automotive market, though, especially as a solutions-oriented company constantly researching and designing systems that improve driver experience and security, external airbags could likely end up becoming a “when” rather than an “if” as a vehicle feature.

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Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

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Cybertruck

Chattanooga Charge: Tesla and EV fans ready for the Southeast’s wildest Tesla party

From Cybertruck Convoys to Kid-Friendly Fun Zones: The Chattanooga Charge Has Something for Everyone

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Hundreds of like-minded Tesla and EV enthusiasts are descending on Chattanooga Charge this weekend for the largest Tesla meet in the Southeast. Taking place on March 20–22, 2026 at the stunning Tennessee Riverpark.

If you were there last year, you’ll know that it’s the ultimate experience to see the wildest Teslas in action, see the best in EV tech, and arguably the most fun – finally put a name to the face and connect with those social media buddies IRL! Oh, and that epic night time Tesla light show is a once-in-a-lifetime experience that will transform the Riverpark into something out of a sci-fi film that’s remarkably unforgettable and must be seen in person.

This year’s event takes everything up a notch, with over 100 Cybertrucks expected to be on display, many sporting jaw-dropping modifications and custom wraps that push the boundaries of what these stainless steel beasts can look like.

Whether you’re a diehard Tesla fan, EV supporter, or just EV-mod-curious, the sheer spectacle is worth the drive.

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The Chattanooga Charge doesn’t wait until Saturday morning to get started. The weekend technically kicks off Friday, March 20th, and the venue sets the tone immediately. Come share roadtrip stories over drinks at the W-XYZ Rooftop Bar on the top floor of the Aloft Chattanooga Hamilton Place Hotel, with sunset views over the city.

Come morning, nurse your hangover with a some good coffee, and convoy with hundreds of other Tesla and EV drivers through Chattanooga to the event for some morning meet and greets before the speaker panel starts and the food trucks fire up.

Tesla owner clubs travel from across the country to be here, not just to show off their vehicles,, but to connect, share, and celebrate a shared passion for the future of driving.

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Sounds like a plan to me. See you there, guys. Don’t miss it. Get your tickets at ChattanoogaCharge.com and join the charge. 🔋⚡

Chattanooga Charge is a premier Tesla and EV gathering inspired by the X Takeover, known as one of the largest Tesla event gatherings. What began as a bold idea from the team at DIY Wraps/TESBROS, hosted in their hometown of Chattanooga, Tennessee, the event quickly became a movement across social media. The first annual Chattanooga Charge united over 16 Tesla clubs from 16 states, proof that the EV community was hungry for something big in the South. Year after year, the event has grown in scale, ambition, and heart.

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Lifestyle

Tesla Model S Plaid battles China’s 1500 hp monster Nurburgring monster, with surprising results

There is just something about Tesla’s tuning and refinement that makes raw specs seem not as game-changing.

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Credit: Carwow/YouTube

The Tesla Model S Plaid has been around for some time. Today, it is no longer the world’s quickest four-door electric sedan, nor is it the most powerful. As per a recent video from motoring YouTube channel Carwow, however, it seems like the Model S Plaid is still more than a match for some of its newer and more powerful rivals. 

The monster from China

The Xiaomi SU7 Ultra is nothing short of a monster. Just like the Model S Plaid, it features three motors. It also has 1,548 hp and 1,770 Nm of torque. It’s All Wheel Drive and weighs a hefty 2,360 kg. The vehicle, which costs just about the equivalent of £55,000, has been recorded setting an insane 7:04.957 at the Nurburgring, surpassing the previous record held by the Porsche Taycan Turbo GT.

For all intents and purposes, the Model S Plaid looked outgunned in Carwow’s test. The Model S Plaid is no slouch with its three motors that produce 1,020 hp and 1,420 Nm of torque. It’s also a bit lighter at 2,190 kg despite its larger size. However, as the Carwow host pointed out, the Model S Plaid holds a 7:25.231 record in the Nurburgring. Compared to the Xiaomi SU7 Ultra’s record, the Model S Plaid’s lap time is notably slower. 

Real-world tests

As could be seen in Carwow’s drag races, however, Tesla’s tech wizardry with the Model S Plaid is still hard to beat. The two vehicles competed in nine races, and the older Model S Plaid actually beat its newer, more powerful counterpart from China several times. At one point in the race, the Xiaomi SU7 Ultra hit its power limit due to its battery’s temperature, but the Model S Plaid was still going strong.

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The Model S Plaid was first teased five years ago, in September 2020 during Tesla’s Battery Day. Since then, cars like the Lucid Air Sapphire and the Xiaomi SU7 Ultra have been released, surpassing its specs. But just like the Model Y ended up being the better all-rounder compared to the BYD Sealion 7 and the MG IM6, there is just something about Tesla’s tuning and refinement that makes raw specs seem not as game-changing. 

Check out Carwow’s Model S Plaid vs Xiaomi SU7 drag race video below.

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Lifestyle

500-mile test proves why Tesla Model Y still humiliates rivals in Europe

On paper, the BYD Sealion 7 and MG IM6 promised standout capabilities against the Model Y.

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Credit: Tesla China

BYD is seeing a lot of momentum in Europe, so much so that mainstream media has taken every opportunity to argue that the Chinese automaker has beaten Tesla in the region. But while BYD sales this year in Europe are rising and Tesla’s registrations remain challenged, the raw capabilities of vehicles like the Model Y are difficult to deny. 

This was highlighted in a 500-mile challenge by What Car? magazine, which showed that the new Tesla Model Y is more efficient, cheaper to run, and more reliable than rivals like the BYD Sealion 7, and even the nearly 400 KW-charging MG IM6.

Range and charging promises

On paper, the BYD Sealion 7 and MG IM6 promised standout capabilities against the Model Y. The Sealion 7 had more estimated range and the IM6 promised significantly faster charging. When faced with real-world conditions, however, it was still the Model Y that proved superior.

During the 500-mile test, the BYD nearly failed to reach a charging stop, arriving with less range than its display projected, as noted in a CarUp report. MG fared better, but its charging speeds never reached its promised nearly-400 kW charging speed. Tesla’s Model Y, by comparison, managed energy calculations precisely and arrived at each stop without issue.

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Tesla leads in areas that matter

Charging times from 25% to 80% showed that the MG was the fastest at 17 minutes, while Tesla and BYD were close at 28 and 29 minutes, respectively. Overall efficiency and cost told a different story, however. The Model Y consumed 19.4 kWh per 100 km, compared to 22.2 for MG and 23.9 for BYD. Over the full trip, Tesla’s charging costs totaled just £82 thanks to its supercharger network, far below BYD’s £130 and MG’s £119. 

What Car? Magazine’s testers concluded that despite BYD’s rapid sales growth and the MG IM6’s seriously impressive charging speeds, Tesla remains the more compelling real-world choice. The Model Y just offers stability, efficiency, and a proven charging infrastructure through its Supercharging network. And as per the magazine’s hosts, the Model Y is even the cheapest car to own among the three that were tested.

Watch What Car? Magazine’s 500-mile test in the video below.

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