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How one rocket startup is developing 3D-printed rocket engines for testing

Tom Cross

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I had a rare opportunity to visit Rocket Crafters, a small rocket company located in Cocoa, Florida, just 10 miles from the Kennedy Space Center, that is developing and testing what is known as ‘hybrid rocket engines’. These 3D printed engines are born in Colorado from a custom-made printer because none exist on the market that’s large enough to print these rocket engines that DARPA contracts them to build, with a $600,000 investment.

Press gathered inside Rocket Crafters control room to speak to the team. (Tom Cross)

After the hybrid fuel grains are printed, they’re shipped to Rocket Crafters in Florida where they are further processed by wrapping them in carbon for additional strengthening and then test fired. The company is testing three engines per week at an industrial location in the city of Cocoa. The only requirement the City has for testing these engines is to keep the noise level below a certain decibel, over concerns of disruption to neighboring residential.

Multiple small unwrapped 10-second burning test-engines on a shelf for future testing. (Tom Cross)

The engines, called fuel grains, are tubes made of ABS plastic, the same material LEGO are made of. The fuel grains are so safe, in fact, they can fly with them on airplanes as a carry on. They are specially shaped for the use of burning smoothly as a rocket engine, something only a printing process could form, which is a patented invention by Ronald Jones. The fuel grain needs an oxidizer in order to burn through, and without that, there’s really not much you can do with them because they’re just a tube of plastic.

When I arrived at Rocket Crafters the day of the test, I asked if I could set up my launchpad cameras to capture the flame of the engine during the test fire. Due to safety concerns over their oxidizer tanks that were already full, the team kindly advised against doing so. The oxidizer is nitrous oxide, also known as laughing gas at the dentist. Needless to say, it probably would have been incredibly funny had it sprung a leak while I was setting up my camera. The whole test stand sits on the back of a flat-bed trailer that’s ratcheted down to the concrete and protected by mobile steel walls on three sides.

CEO Sid Gutierrez, a former Space Shuttle Pilot, and Shuttle Commander touted the safety aspects of their rocket engine. “What you won’t see are cryogenics, bi-propellant liquid fuel engines, no signs saying explosives,” he said during the video conference. Rocket Crafters are carving their slice into the new wave of affordable launches for small-scale cube satellites and have grand plans of creating their own rocket called Intrepid consisting of multiple hybrid rocket engines burning simultaneously.

They brought me into their testing facility to showcase their fuel grains, carbon wrapping process, and most importantly a 10-second test fire of one of the engines from inside their control room. During the test, the engine could be heard through multiple block walls and doors as if it was just 10 feet away. The building didn’t shake, the sound was intense, though. The video on the screen doesn’t do it justice. The whole experience was pretty awesome.

Rocket Crafters still has a bit of work to do trying and testing new components before they’re ready to launch but they’ve already begun making prototypes of their full-scale engine. The day I was there, engineers were testing a nozzle made of a material they hadn’t tried before. “You don’t see many 15-person companies developing a rocket,” said Robert Fabian, SVP of Propulsion.

SVP of Propulsion explains the components inside the test-tube. (Tom Cross)

I’m no rocket expert, I’d be a rocket scientist instead of a photographer if so, but I learn a lot by doing this. I think this particular hybrid rocket engine would be perfectly suited for a prosumer market of amateur rocketry, especially considering how safe they are and non-toxic to the environment. The few amateur rocket enthusiasts I’ve asked about hybrid engines said they’d be great to have after they fix the flaws of hybrid engines.

Here’s a video of one of their engine tests:

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https://youtu.be/BVPxbdkC1y8

Tom Cross

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Elon Musk

How to use Grok Bot to block spam calls and texts

Musk told users to ask Grok Bot to scrub their phone numbers from spam lists.

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Elon Musk has a new use case for Grok Bot, and it is the spam call. On Thursday he replied to an X user named Arash with a short instruction: “Ask your @Grok @Bot to remove your phone number from spam call & text lists!” Arash had said he got tired of the calls, had an AI bot find his number on listing sites and file removal requests, and packaged the process as a free skill for others.

The skill is called Spam-Call Scrubber, which is described to find a phone number on people search sites and data brokers, submits the opt outs, completes the confirmation emails those sites send back, and rechecks on a schedule the user picks. Using it requires the Grok Bot app. The pitch is time saved, since most broker opt outs sit behind separate forms on separate sites.



Musk said Grok Bot now gives each bot its own email address, and that it can detect scam emails. On Thursday he also said SpaceX would make users whole if the bot botches a purchase or leaks a card, then told users to shop away from Amazon after the retailer blocked the agent, as Teslarati reported. The terms of service we reviewed at the time put responsibility for what an agent does on the user.

For Tesla owners, Grok Bot is not just a phone app. Tesla brought Grok Bot into its vehicles on September 22, and we argued earlier this week that the Cybercab’s real advantage may be the errands it runs during a ride. Every Cybercab and the rest of the Model Y Robotaxi fleet has it enabled. The more routine tasks like this one become, the more a rider has reason to hand over something personal in the back seat.

The new Spam-Call Scrubber skill can be downloaded for free and works on sites that honor removal requests, while noting that listings can reappear, and illegal robocallers do not check any registry. Whether Spam-Call Scrubber cuts anyone’s call volume is something the first wave of users will find out, and Musk’s endorsement guarantees that wave is coming.

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Tesla Cybercab and Robotaxi’s real advantage won’t be the ride service

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Concept art of a Tesla Cybercab in Las Vegas Strip as rendered via Grok

For a century, the car has asked the same thing of its owner, which is basically to pay attention. Even the best ride-hailing app like Uber or Lyft only moved the problem into someone else’s hands. You stopped driving, but you still sat in a stranger’s car, while half listening, and wondering whether to take a phone call in the car without being rude. The Cybercab has no wheel, no pedals and no driver. With Grok @bot now live inside it, it becomes something else entirely, and I think that matters more than the fleet count that everyone is tracking.

Grok @bot is an agent, not a voice assistant. A rider signs in once, and from then on can say what they need and watch it happen. Order dinner from a favorite restaurant. Fill the grocery cart. Move money, answer email, adjust a calendar, push a work project forward. Tesla engineer Yun-Ta Tsai confirmed it is enabled across every Cybercab and the rest of the Model Y fleet, and Tesla’s own pitch is that Full Self-Driving handles the commute while Grok handles the errands.

Think about what that does to a thirty minute ride. Uber sells you a trip, while Waymo sells you the same trip in a more private setting. Tesla is selling the thirty minutes themselves, returned to you with an assistant attached. Errands that used to eat a Saturday get done between pickup and drop off. The ride stops being dead time between two places and becomes a place of its own.

Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

Best of all, your Bots follow you into any Cybercab, and presumably your own Tesla, then logs you out automatically when you step out. Anyone can bolt a chatbot onto a screen, but much harder to own the vehicle, the autonomy stack and the assistant at once. It also quietly ties SpaceX’s Super Intelligence business to Tesla’s fleet, after Tesla converted its xAI stake into SpaceX equity. The relationship between those two companies is getting harder to describe as separate.

This is also where the hard questions start, because an agent that can spend your money in a vehicle other people also ride in needs some answers. How does it handle a voice it shouldn’t trust? What gets recorded, who can see it, and for how long? What happens when a rider leaves halfway through a task?

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If Tesla gets those answers right, the scoreboard changes. We have been counting Cybercabs and wait times. The more telling number may be what riders accomplish per trip. That is data almost no one else will ever have, and it is the real reason to watch Grok @bot.

What do you think? Leave me a comment.

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Tesla’s mirrorless Cybercab will give riders a visibility upgrade

Tesla engineer confirms Cybercab update letting riders pull up rear and repeater cameras on demand.

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Tesla Cybercab camera visibility for passengers (Credit: Dan Burkland via X)
Tesla Cybercab camera visibility for passengers (Credit: Dan Burkland via X)

Tesla is working on a Cybercab update that would let passengers pull up the vehicle’s rear and side cameras on demand, and the request came straight from a rider.

The exchange played out on X late Friday. Cybercab rider Dan Burkland shared photos of the two-seater’s cabin screen after an evening ride, praised the UI team’s work, and left one request: let riders open the rear and repeater cameras whenever they want, “especially for peace of mind.” Tesla UI software engineer Evan (@CarCoder) answered with two words: “In development.”

The idea fits a pattern Teslarati has tracked since public rides began. Days after paid Cybercab service opened in Austin, Tesla sent riders a survey that asked them to rate the touchscreen, the app and the cabin, and to pick the features they wanted most. We reported on that survey in September, and a camera view is the kind of small software change Tesla can push quickly if riders keep asking.

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It also speaks to something unique about the vehicle. With no steering wheel, no pedals and no driver, passengers have no mirror to check and no way to see behind them. The hardware is clearly built for camera awareness, from the repeater cameras to the rear camera. Letting a passenger look through those same cameras would give a nervous first time rider a way to confirm what is around the car.

The timing matters because the fleet is growing fast. Tesla’s Robotaxi account said on Saturday that more than 300 Cybercabs are now serving Austin, an eightfold increase in 30 days, and Tesla AI chief Ashok Elluswamy named Dallas as the next city. More cars and more cities mean more people riding in a driverless vehicle for the first time, which is exactly when small trust features carry weight.

For now, the feature is confirmed only as in development. If Tesla follows its usual pattern with Cybercab software, riders could see it appear in a point release without any announcement, and Teslarati will watch for it.

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