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SolarCity poised for rapid growth as residential solar installations soar

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The recent merger of Tesla and SolarCity introduces a new era in residential solar energy generation. With the demand for solar energy in the U.S. rising each year, benefits to both our environment and the nation’s economy increase. The trend toward residential solar installations does require efficient planning and execution of public policies. It also calls for analysis of the status of residential solar in order to move toward an enhanced solar integration across the U.S.

What does residential solar look like today in the U.S.?

Residential solar today is primarily a coastal phenomenon, although more than half of the states have enough residential solar to power at least a few thousand homes. Yet, in the third quarter of 2016, the U.S. surpassed all previous quarterly solar photovoltaic (PV) installation records: 4,143 megawatts (MW), or a rate of one megawatt (MW) every 32 minutes. That pace is even faster today, as the fourth quarter will surpass this past quarter’s historic total, according to the Solar Energies Industry Association (SEIA).

“The solar market now enjoys an economically-winning hand that pays off both financially and environmentally, and American taxpayers have noticed,” Tom Kimbis, SEIA’s interim president, said of the recent rise in residential solar. “With a 90 percent favorability rating and 209,000 plus jobs, the U.S. solar industry has proven that when you combine smart policies with smart 21st century technology, consumers and businesses both benefit.”

Here are the top five U.S. states with residential solar rooftops in September, 2016:

  • California: 3,258 MW
  • Arizona: 539 MW
  • New York: 444 MW
  • New Jersey: 386 MW
  • Massachusetts: 361 MW

These levels are considered ample to power a significant number of homes in their regions.

What’s the potential for other states to increase residential solar in the near future?

In order to power more than a few thousand homes and to become a major energy source across America, solar saturation must become deeper across existing states and more widespread among states that currently provide limited residential solar. Rooftops provide a large expanse of untapped area for solar energy generation, according to the National Renewable Energy Laboratory (NREL). What’s needed to reduce costs and losses often associated with transmission and distribution of electricity? Onsite distributed generation, such as that which is available from SolarCity and others. Yet, to create a paradigm in which onsite distributed generation can become a reality, different and sometimes dissonant potentials must be addressed.

Technical potential considers multiple factors in a given region, such as resource availability and quality, technical system performance, and the physical availability of a suitable area for development. In other words, it measures how much of the total resource can actually be captured. It is often the only area of focus when residential solar is discussed.

However, in order for solar to reduce pollution, help homeowners to lower utility bills and gain more energy independence, technical aspects of the larger solar equation must work in sync with resource, economic and market potential.

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  • Resource potential is the entire amount of energy in a particular form for the region;
  • Economic potential is possible generation quantity that results as a positive return on the
    investment of constructing the systems; and,
  • Market potential estimates the quantity of energy expected to be generated from the deployment of a technology into the market. It considers factors such as policies, competition with other technologies, and rate of adoption.

A study from the NREL indicates that, taking into account these four types of potential, there are broad regional trends in both the suitability and electric-generation possibilities of rooftops. Although only 26% of the total rooftop area on small buildings is suitable for PV deployment, the sheer number of buildings in this class gives small buildings the greatest technical potential.

What factors contribute to successful onsite distributed solar generation?

Small building rooftops could accommodate 731 GW of PV capacity and generate 926 TWh of PV energy annually, according to NREL, which represents approximately 65% of the total technical potential of rooftop PV. Think about how much energy could be generated by rooftop solar panels in each state if they were installed on all suitable roofs. Of course, the amount of suitable roof area, which takes into account factors such as shading, roof tilt, roof position, and roof size, must be included in any potential residential solar project planning.

The folks at SolarCity truly believe that, in every state, home rooftop solar could be a major energy resource. With research data backing their conclusions, they feel that U.S. total home solar capacity could increase 100 times over, and each state could meet 10-45% of its electricity needs from residential solar alone.

Add in roofs of medium and large buildings, and the solar integration number rises to 40 percent of all the electric demand in the continental U.S. By comparison, all rooftop solar today combined provides less than 0.5 percent of the nation’s electricity.

The potential for home rooftop solar to become a major energy source is enormous — in every state. And SolarCity argues that, the sooner that homes across the country become a part of that future, the more years they’ll have to enjoy its benefits.

Sources: Solar Energy Industries Association, National Renewable Energy Laboratory, SolarCity

 

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Carolyn Fortuna is a writer and researcher with a Ph.D. in education from the University of Rhode Island. She brings a social justice perspective to environmental issues. Please follow me on Twitter and Facebook and Google+

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

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Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

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Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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