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SpaceX completes 21st launch and landing of 2022

(Richard Angle)

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SpaceX has completed its 21st Falcon 9 launch of 2022, continuing an impressive average cadence of more than one launch per week.

After an unexplained 40-minute delay from 6:20 am EDT, former Falcon Heavy booster B1052 lifted off from Kennedy Space Center Launch Complex 39A shortly after sunrise at 6:59 am EDT (10:59 UTC) on Wednesday, May 18th. Carrying its second batch of Starlink satellites on its third mission as a Falcon 9 boosters and fifth launch overall, Falcon B1052 performed flawlessly, safely carrying a reused Falcon fairing, expendable upper stage, and stack of 53 Starlink satellites most of the way free of Earth’s atmosphere.

B1052 then separated and coasted back to Earth as Falcon 9’s upper stage continued to orbit. About nine minutes after liftoff, the booster touched down on drone ship A Shortfall of Gravitas (ASOG) and the upper stage reached a safe parking orbit, marking the premature end of SpaceX’s official webcast. Starlink satellite deployment – typically anywhere from 20 to 60 minutes after liftoff – now occurs off-camera, with only a slight vocal confirmation and a tweet from SpaceX to verify the most important part of each mission.

Looking beyond the bounds of calendar years, Starlink 4-18 is SpaceX’s 28th successful launch since November 11th, 2021 – a period of six months and seven days or 27 weeks. In other words, SpaceX is already more than half of the way to demonstrating a sustained cadence of one launch per week over a full 12 months, leaving little doubt that the company has the ability to achieve CEO Elon Musk’s lesser goal of 52 launches in 2022. The company’s launch teams, processing facilities, launch pads, Falcon production, and fleets of reusable boosters and fairings have proven themselves fully capable.

The only remaining uncertainty stems from reliability and unknown unknowns. Even the most reliable rocket in the world is a highly complex system that can still fail in thousands of unique ways. After an impressive streak of 130 consecutively successful launch campaigns, Falcon 9 is by some measures the most reliable launch vehicle still in operation. As early as June 2022, however, Falcon 9 will have an opportunity to set the record for most consecutive successes of any rocket in history when it attempts to launch without fail for the 134th time in a row. For now, Russia’s R-7 or Soyuz family of rockets – which have launched close to 2000 times since 1966 – hold the current record of 133 consecutive successes. Technically, if one considers Falcon 9 and Falcon Heavy part of the same family, R-7/Soyuz and Falcon are now tied with records of 133 consecutive successes.

However, the differences between Falcon 9 and Falcon Heavy far exceed the relatively small differences between the many slight R-7/Soyuz variations. Given that the variants of Falcon 9 rockets that began SpaceX’s current streak of success in January 2017 were significantly different than those flying today, the full R-7/Soyuz family and Falcon 9 are more directly and fairly comparable than they might initially appear.

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One of the many still-operational R-7 variants – Soyuz 2.1. (Roscosmos)

Regardless, SpaceX will have accomplished an extraordinary feat if Falcon 9 does complete its 134th successful launch in a row sometime next month. But simultaneously, R-7’s 133-launch record serves as a reminder that at one point in history, an entirely different rocket family that had been averaging more than one launch per week for almost a decade still failed after 133 successful launches. Modern airliners serve as another good reminder of the inherent instability of complex artificial mechanisms: even though they are statistically one of the safest forms of mass transit humans have ever created, they still occasionally crash.

To assume any such system has become immune to failure after a number of successes is to tempt fate. Nonetheless, with the qualification that there are no guarantees, SpaceX’s performance over the last five years significantly raises confidence in the company’s ability to continue executing and completing orbital launches at a rapid pace throughout 2022 (and beyond) without failure.

Beyond Starlink 4-18, SpaceX is scheduled to launch its own Transporter-5 rideshare mission as early as May 25th, Cargo Dragon’s CRS-25 space station supply mission on June 7th, Egypt’s Nilesat-301 communications satellite on June 10th, and a number of other unspecified commercial launches and Starlink missions in June and July.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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