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SpaceX adds a second drone ship to its East Coast rocket recovery fleet

Drone ship Of Course I Still Love You returned to Port Canaveral on December 7th with Falcon 9 booster B1059. OCISLY was joined by a second drone ship for the first time ever just days later. (SpaceX)

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On December 10th, SpaceX’s East Coast rocket recovery fleet added a second drone ship to its ranks in a bid to expand its capabilities to support dozens of annual Falcon 9 and Heavy launches, as well as experimental Starship and Super Heavy booster recoveries.

Formerly stationed out of Port of Los Angeles to support SpaceX’s once-substantial West Coast launch manifest, the need for West Coast launches has rapidly dried up over the last six months. That drought had such a long lead that SpaceX decided to transfer drone ship Just Read The Instructions (JRTI) through the Panama Canal, moving the vessel several thousand miles from Port of Los Angeles to Port Canaveral, Florida.

JRTI made it through the Canal several months ago and headed East towards Florida before making an intriguing and lengthy pit stop in a Louisiana port. While there, marine engineers and technicians performed a number of unknown tasks presumed to be a scheduled period of inspections and maintenance. In the last few weeks JRTI spent in Louisiana, SpaceX loaded the drone ship with more than a dozen huge generators and power controllers, as well as six massive maneuvering thrusters.

Although perspectives were lacking while JRTI was docked in LA, it was clear that some (or all) of the new hardware was meant for the drone ship, indicating that the rocket recovery platform could be in for some major upgrades. The aforementioned thrusters are much larger and appear to be heavier than JRTI’s former blue azimuth thrusters, four of which also adorn Florida-based drone ship Of Course I Still Love You (OCISLY).

Those massive thrusters are presumably meant for JRTI (and possibly OCISLY). The fact that they have been delivered alongside an even larger number of generators – far more than are usually present on SpaceX drone ships – indicates that their power output is probably larger, too. It’s not clear how much more powerful they are but one goal is unequivocal: with more powerful thrusters, SpaceX’s drone ships should be much more tolerant of bad weather, meaning that SpaceX will be able to launch Falcon 9, Falcon Heavy, and Starship without having to worry as much about the weather hundreds of miles downrange.

Depending on how powerful they are, it’s also possible that those upgraded thrusters are strong enough to independently power drone ships to and from their ocean landing zones. As of now, SpaceX must contract days of tugboat services to tow drone ships to and from their landing zones, by far one of the biggest recurring costs for booster recoveries. If a major power supply upgrade and much larger thrusters are indeed enough to enable independent cruise capabilities, it could significantly streamline SpaceX’s drone ship recovery efforts, cutting costs and increasing flexibility and availability.

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It’s hard to say why drone ship JRTI only brought six new thrusters with it, given that SpaceX’s East Coast fleet now has two drone ships and four thrusters are needed to enable stationkeeping on just one of them. Perhaps two more thrusters are on backorder and will be delivered directly to Port Canaveral. More likely, only one drone ship – likely JRTI – will initially be upgraded with new thrusters and power equipment, leaving two spare thrusters in case those installed are damaged by recovery attempts or fail for more mundane reasons.

In the past, drone ship OCISLY has suffered a handful of recovery anomalies that forced SpaceX to replace the vessel’s blue azimuth thrusters and their associated hydraulic equipment. In some cases, a lack of replacement thrusters lead SpaceX to scavenge drone ship JRTI, leaving the ship without thrusters for several months. With these latest upgrades, SpaceX has presumably learned from those past mistakes and ensured that several spare generators and thrusters are on hand.

Given that SpaceX has yet to install those upgraded thrusters or generators on either JRTI or OCISLY, as well as the general uncertainty surrounding their purpose, it’s safe to say that the next several weeks will be exciting. For now, it’s unknown when JRTI will be ready to support its first East Coast rocket recovery, but there will be plenty of launches to choose from once she is.

With two drone ships now stationed out of Port Canaveral, SpaceX will be able to support a more capable Falcon Heavy configuration, expending the center core while recovering both side boosters at sea. SpaceX will also be able to attempt experimental Starship and Super Heavy drone ship landings while still having a spare ship to support its regular Falcon 9 missions. Most importantly, two drone ships will allow SpaceX to reach launch/landing cadences and turnaround times previously impossible with a single ship, an absolute necessity if the company hopes to achieve its goal of ~24 Starlink launches on top of 10+ commercial launches in 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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