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SpaceX’s Crew Dragon and Falcon 9 Block 5 rocket are almost ready for astronauts

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In a Commercial Crew update presented by Program Manager Kathy Lueders to the NASA Advisory Council (NAC), the agency has confirmed that SpaceX is deep into the final stages of hardware preparation and testing ahead of their first uncrewed and crewed demonstrations launches of Crew Dragon.

Barring a miracle for Commercial Crew Program partner Boeing’s Starliner spacecraft program or serious faults leading up to SpaceX’s own debuts, SpaceX is all but guaranteed to become the first private company in history to design, build, and launch a spacecraft into Earth orbit with real astronauts onboard.

SpaceX’s DM-1 Crew Dragon (serial number C201; “C” for capsule, “2” for Dragon 2, and “01” for capsule #1) capsule is already in Florida at one of the company’s spacecraft processing facilities, while that vehicle’s trunk segment – a module mounted below the capsule responsible for providing power (solar arrays), thermal regulation (radiator panels), and external cargo lift capacity – is scheduled to ship from Hawthorne, CA to Florida by the end of September. Demonstration Mission-1 (DM-1) is currently targeting a launch debut no earlier than November 2018.

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DM-1’s Falcon 9 launch vehicle, booster B1051 and an expendable second stage, are also making significant progress towards the Crew Dragon’s uncrewed debut launch. NASA’s report noted that B1051 was on track for shipment (presumably to the Cape) sometime in the fall (technically anytime after August 31st) and that the upper stage would likely find its way to Florida soon after, sometime in September. Due to the fact that Merlin Vacuum engine qualification has not yet been completed, that milestone is likely the only thing standing between S2 shipment to FL, as SpaceX typically builds and tests both Falcon 9 segments near-simultaneously.

 

Meanwhile, SpaceX has successfully completed a duo of unique and critical tests of Crew Dragon’s parachute systems, carrying a Crew Dragon mass simulator (i.e. boilerplate) up to 45,000 feet (13,700 m) under a huge balloon before dropping the mockup, a test series designed to prove out the ability of the parachute system to successfully deploy and function in the exact flight regimes the real hardware will experience while safely returning astronauts to Earth. As NASA Commercial Crew Program Manager Kathy Lueders herself noted, that type of testing is extremely difficult to pull off, but SpaceX has thus far completed two.

On the launch pad side of things, SpaceX will be exclusively conducting Crew Dragon missions from Pad 39A. The company completed installation of a strikingly modern-looking crew access arm (CAA) just days ago, marking a crucial milestone for the historic launch complex to be truly ready to support human spaceflight once more, a heritage represented physically by the tower the arm is installed on (Shuttle-era) and the pad’s foundation and thrust diverter (constructed to support Saturn V’s Apollo moon missions).

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Further down the road, SpaceX has already entered into the late stages of hardware integration and preparation for the second Crew Dragon demonstration mission (DM-2), which will almost without a doubt see SpaceX become the first private entity in history to build, launch, and operate a crewed spacecraft in Earth orbit.

According to NASA’s SpaceX-derived schedule, that particularly historic spacecraft is expected to be ready for launch as early as January, a full three months prior to its current April 2018 launch date. CEO Elon Musk did note recently on Twitter that the hardware for both crewed and uncrewed demonstration missions would “def[initely] be ready” for the launch dates of November 2018 and April 2019.

Catch all the technical SpaceX-related slides below.

 


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk teases TSMC as potential Terafab partner

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SpaceX Terafab rendering
SpaceX Terafab rendering

Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.

Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.

The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.

Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.

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Elon Musk’s Terafab project locks up massive new partner

Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.

Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.

Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.

Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.

If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.

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Elon Musk follows Trump’s lead, says a SpaceX name change is coming

Elon Musk says SpaceXAI will become SpaceXSI, marking its second rebrand in under three months.

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Elon Musk wants to rename his artificial intelligence company again, less than three months after its last rebrand.

In a string of posts on X early Sunday morning, Musk wrote “No more AI,” followed by “SI” and “It’s better.” He then added, “SpaceX is a super intelligence company.” When a user asked whether SpaceXAI could become SpaceXSI, Musk replied, “Yes, we will make that change.”

The posts extend a terminology push that began at the White House last week. On September 29, President Donald Trump signed an executive order directing federal agencies to replace “artificial intelligence” and “AI” with “Super Intelligence” and “SI” on government websites, policy documents and press releases. The same day, Musk sat beside Trump as the heads of the largest AI companies signed a voluntary safety accord, as Teslarati reported. Speaking to reporters afterward, Musk caught himself mid sentence: “I think it is worth highlighting the positive benefits of A.I. … S.I., pardon me.”

Elon Musk and Trump are closer than ever, and Tesla could be the big winner

SpaceXSI would be the third name for the business since February. SpaceX acquired xAI on February 2 in a deal that valued the combined company at $1.25 trillion. In May, Musk said xAI would be dissolved as a separate company, and on July 6 the division adopted the SpaceXAI name and a new logo that placed the xAI letters inside the SpaceX identity.

Musk gave no timeline. He did not say whether SpaceXSI would be a legal name change or a branding update, whether the @SpaceXAI handle on X would change, or how the shift would apply to products like Grok. The company had not issued a formal announcement as of Sunday morning.

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The change would reach well beyond a chatbot. SpaceXAI now houses Grok, the X platform, the Colossus training clusters in Memphis and the coding tool Cursor, which SpaceX acquired in August. It also runs the orbital compute effort SpaceX is building around Nvidia hardware, which Musk said during the company’s first earnings call would be exclusive to Nvidia.

It’s unclear if rivals like Anthropic, OpenAI, Google, Meta and Nvidia have plans to also rename their companies or products. OpenAI CEO Sam Altman has continued to say “AI” in public, while Nvidia CEO Jensen Huang has gone partway, describing data centers as “super intelligence factories.”

The rename would also line up SpaceX’s AI branding with the federal government’s language as Musk takes on a new advisory role at the Pentagon, where he is helping lead the Project Meridian study on the future of warfare.

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Starlink launches Communities Program for passive income through internet sharing

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(Credit: Starlink | X)

Starlink is launching a new beta path for ordinary property owners and local operators to turn a single Starlink kit into a small shared-access business for passive income.

Under the Starlink for Communities program, a host installs one dish and router setup in a location with nearby demand: an apartment complex, campground, rural crossroads, or event site. Neighbors or local users can buy short-term passes rather than full individual subscriptions, giving the Starlink provider a potential path to passive income.

Hour, day, and week passes cover one device. A month pass covers up to four. Starlink handles account creation, payments, access controls, and the satellite link itself. The host’s role is mainly placement, power, and basic upkeep, with earnings tied to each paid connection.

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The model echoes the passive-income vision long attached to Tesla’s Robotaxi plans, and it seems like it’s something Musk has hinted toward in the past as he believes AI will make the need to work relatively optional. In both cases, the platform owns the hard parts of matching, billing, and network management, while an individual supplies a physical asset that sits idle much of the time.

A Starlink host’s dish can serve multiple nearby users without each household buying and installing its own terminal. A Tesla owner, under the stated Robotaxi concept, would leave a vehicle enrolled in the fleet during unused hours so the car generates rides while the owner is at work or asleep.

Both arrangements convert under-utilized hardware into a revenue stream. They also let the company scale coverage or capacity without owning every endpoint.

Differences are practical. A Starlink kit is a fixed, relatively low-cost terminal whose main constraint is local congestion and line-of-sight. A Tesla Robotaxi is a mobile, high-value vehicle whose earnings depend on demand density, utilization rates, insurance, cleaning, and charging.

Starlink’s program is already accepting host applications in multiple countries and describes the revenue split as ongoing. Tesla’s owner-network version remains more aspirational.

The company currently operates a limited company-controlled robotaxi service in select areas and has solicited interest from fleet buyers for Cybercab vehicles, while private Full Self-Driving owners have not yet been able to dispatch their own cars for paid rides at scale.

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Tesla primes Cybercabs for 4K streaming and high bandwidth gaming with Starlink integration

Starlink is a satellite broadband service operated by SpaceX that uses a constellation of low-Earth-orbit satellites to deliver internet to locations where terrestrial broadband is slow, expensive, or absent. It has grown to millions of subscribers worldwide by selling direct residential, mobile, and enterprise terminals, and have become widely available at a wide array at retail locations like Target and Best Buy.

The Communities program extends that reach by letting hosts resell short bursts of capacity to people nearby, while also providing high-speed internet access to those who are simply around a Starlink user.

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