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SpaceX has finally set the date for Crew Dragon's In-Flight Abort test. (Teslarati - Pauline Acalin) SpaceX has finally set the date for Crew Dragon's In-Flight Abort test. (Teslarati - Pauline Acalin)

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SpaceX Crew Dragon In-Flight Abort test gets its first firm launch date

SpaceX has finally set the date for Crew Dragon's In-Flight Abort test. (Teslarati - Pauline Acalin)

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The day after questions arose around the targeted launch date of SpaceX’s Crew Dragon In-Flight Abort test (IFA), SpaceX and NASA have officially set the date for the spacecraft’s next major flight test.

On Friday, December 6th, a NASA Commercial Crew Program blog post confirmed a NET date of Saturday, January 4th, 2020 for the IFA test. The IFA test is one of the most notable final steps to be completed by the Crew Dragon capsule prior to supporting crewed astronaut flight to the International Space Station in 2020 as a part of NASA’s Commercial Crew Program.

Following an apparent incorrect statement made during SpaceX’s CRS-19 webcast that identified a February 2020 target date of the IFA test, SpaceX provided re-assurance that teams were very much still working toward a NET December launch date.

The SpaceX Falcon 9 rocket with the company’s Crew Dragon spacecraft onboard is seen on the launch pad at Launch Complex 39A as preparations continue for the Demo-1 mission, Friday, March 1, 2019 at the Kennedy Space Center in Florida. (NASA/Joel Kowsky)

A January 4th date falls just short of SpaceX’s December goal but it still comes as little surprise. In addition to this week’s CRS-19 launch, SpaceX aims to support two more launches prior to year’s end – an internal mission to launch 60 more Starlink satellites and the launch of the JCSAT 18/Kacific 1 communications satellite for customers SKY Perfect JSAT Corp. of Japan and Kacific Broadband Satellites of Singapore. While completing four Falcon 9 launches and landings in a period of less than four weeks is certainly possible for SpaceX, it was rather ambitious, especially given that Crew Dragon’s abort test is almost certainly the company’s preeminent priority.

The targeted January launch date now encroaches into the first quarter of 2020, which SpaceX has adamantly stated is also the goal for Crew Dragon’s first NASA astronaut launch, known as Demo-2. With the IFA test now NET January 4th, it will be a major challenge for NASA and SpaceX to turn around and prepare Crew Dragon and Falcon 9 for Demo-2 just 4-12 weeks later. Of note, Boeing is preparing its own Starliner spacecraft for an uncrewed launch test NET December 20th and has also claimed that it wants to launch a crewed flight test (CFT, akin to SpaceX Demo-2) as early as February 2020, same as SpaceX.

It’s extremely unlikely that NASA will be able to preserve both of those schedules given the Commercial Crew Program’s fixed workforce and the vast quantity of paperwork it must complete before the agency can give the go-ahead for SpaceX and Boeing astronaut launches.

(Pauline Acalin)
Crew Dragon lifts off atop Falcon 9 B1051 for the first time ever on March 2nd, 2019. (Teslarati – Pauline Acalin)

Unsurprisingly, the blog post confirmed that the IFA test would launch from Kennedy Space Center Launch Complex 39A (LC-39A). Pad 39A is the same facility that previously supported Crew Dragon’s March 2019 Demo-1 launch debut and is the only pad SpaceX intends to launch Crew Dragon from.

Interestingly, Pad 39A is also an active construction site – SpaceX is in the midst of building a new launch mount and modifying existing facilities to support future launches of SpaceX’s next-generation Starship vehicle. Construction has been underway for a few months and is situated directly beside Falcon 9 and Falcon Heavy’s exiting launch mount.

Although that construction will not be allowed to interfere with Crew Dragon launch activity, including the IFA test, construction on the Starship mount will likely be impacted. Construction crews will undoubtedly be expected to evacuate the area surrounding the launchpad during any Falcon 9 static fire test or launch, likely translating to a few days to a few weeks of downtime depending on how SpaceX handles the scheduling.

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As 2019 comes to a close, SpaceX remains determined to launch Crew Dragon’s IFA test as quickly as is safely possible. If all goes perfectly during the upcoming abort test, SpaceX says it is seriously targeting Crew Dragon’s biggest test yet – its inaugural astronaut launch – less than two months later in February 2020. It should go without saying that that schedule is incredibly ambitious and highly liable to slip in March or Q2, but if the ambition is there, SpaceX believes it is technically possible.

For now, we have less than a month to wait for Crew Dragon’s next launch milestone and perhaps just 2-3 weeks before the spacecraft and its Falcon 9 rocket roll out to Pad 39A to prepare for a routine static fire test.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes.

Space Reporter.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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