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SpaceX’s Crew Dragon flawlessly docks with space station in spectacular orbital debut

SpaceX's Crew Dragon docked to the International Space Station several minutes early after a flawless approach. (NASA)

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Nearly half a decade and millions of hours of work have finally paid off after SpaceX’s Crew Dragon pulled off a flawless orbital debut, launching atop the first crew-rated Falcon 9 and docking with the International Space Station (ISS) a little over 24 hours later.

For what CEO Elon Musk described as a spacecraft with barely a part shared with the company’s already operational Cargo Dragon, such an unremarkable (in terms of surprises) launch debut is a massive achievement that speaks directly to the success of the NASA-SpaceX partnership and the exhaustive design, testing, and optimization directed at Crew Dragon. Having now completed two major trials – launch and docking – for DM-1, the spacecraft’s third and final hurdle will occur on March 8th when it attempts to safely return to Earth.

Beginning around 3:30 am and lasting til 10:45 am EST (08:30-15:45 UTC), SpaceX and NASA employees hosted live coverage of Crew Dragon’s inaugural visit to the International Space Station (ISS), a process that included multiple demonstrations of the spacecraft’s ability to approach, halt, and reverse. Almost ten minutes ahead of schedule, Crew Dragon successfully docked with the ISS in a first for SpaceX, having previously only conducted berthings with its Cargo Dragon vehicle.

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Having also debuted a previously untested docking adapter (the International Docking Adapter, IDA), the Station’s three astronauts worked to open Dragon’s hatch, a task which they completed an hour or two after “capture”. This was rapidly followed by the astronauts entering SpaceX’s Crew Dragon, another historic first for the crew-rated spacecraft. They were greeted by Ripley (also known as Starwoman) and what Anne McClain described as small Earth, the stuffed globe that was included partially as a joke and a “super high tech zero-g indicator” according to Musk. After determining that Crew Dragon’s atmosphere was non-toxic, the astronauts removed breathing masks and returned to the capsule’s interior to formally welcome it to the ISS as the world’s newest orbital spacecraft, as well as the first commercially-developed vehicle meant to carry humans into orbit.

While it may be unintuitive, the two dozen or so relatively slow and quiet hours that followed Crew Dragon’s launch were and remain far more important, and the spacecraft’s flawless on-orbit performance has thus far retired a huge number of concerns front and center for the first true launch of any spacecraft, let alone one designed specifically to carry astronauts and keep them safe. Thus far, Crew Dragon has done exactly that, approaching the ISS and docking with nary a hiccup, as if the rendezvous was the umpteenth and nothing out of the ordinary.

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Technical achievements aside, the live coverage of Crew Dragon’s patient approach was perhaps some of the most spectacular and emotionally compelling content yet provided by SpaceX and NASA. At one point, as orbital sunset neared, a NASA ground controller requested that the spacecraft’s onboard spotlight be enabled to continue the docking approach, to which the SpaceX engineer hosting the webcast remarked on just how incredible and surreal it was to watch Crew Dragon methodically approach the station from less than 100 feet away. In fact, he had apparently spent “months” with that very same LED spotlight array on his desk, working to build, qualify, and test it to ensure that the light system was ready for spaceflight, just one of hundreds or thousands of seemingly minute details that one or several employees spent major portions of their lives working on.

 

Come launch and on-orbit operations, SpaceX and NASA employees across the US hung on this mission’s every step with a singular nervousness, focus, and pride that easily beat even the buzz that surrounded Falcon Heavy’s iconic launch debut. Humanity as a whole may have paid significantly less attention to Crew Dragon’s launch debut, but almost every SpaceX employee appeared readily cognizant of the fact that this mission symbolized something radically more important and more fundamental to the company. Founded to ultimately help humanity take permanent steps beyond Earth orbit, Crew Dragon’s thus far flawless debut brings SpaceX as close as its ever been to shouldering the heavy responsibility of launching humans into space, be they NASA astronauts, paying tourists, or Martian hopefuls.

If all continues to proceed apace, DM-1 will conclude with Crew Dragon’s first orbital-velocity reentry on March 8th. Pending that capsules refurbishment and an equally bug-free in-flight abort test NET April to June, SpaceX and NASA could conduct the first crewed launch of Crew Dragon less than six months from now in July 2019. Much work lies ahead and delays are undeniably possible (if not probably), but – as they say – so far, so good.


Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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SpaceX’s next project will produce Starships at a level that sounds impossible

1,000 rockets per year is an insane number, especially considering Starship’s sheer size.

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Credit: SpaceX

Elon Musk has revealed bold plans for SpaceX’s newest Starbase facility in Texas, predicting it will become a birthplace for “so many spaceships.” The upcoming “Gigabay,” a massive $250 million production hub in Starbase, Texas, is designed to manufacture up to 1,000 Starship rockets per year.

That’s an insane number of rockets for a single facility, especially considering Starship’s sheer size. 

One of the world’s largest industrial structures

SpaceX’s Gigabay is expected to stand roughly 380 feet tall and enclose 46.5 million cubic feet of interior space, making it one of the largest industrial structures to date. The facility will feature 24 dedicated work cells for assembling and refurbishing Starship and Super Heavy vehicles, complete with heavy-duty cranes capable of lifting up to 400 U.S. tons, as noted in a Times of India report.

Construction crews have already placed four tower cranes on-site, with completion targeted for December 2026. Once operational, the Gigabay is expected to boost SpaceX’s launch cadence dramatically, as it would be able to build up to 1,000 reusable Starships per year, as noted in a report from the Dallas Express. Musk stated that the Gigabay will be “one of the biggest structures in the world” and hinted that it represents a major leap in Starbase’s evolution from test site to full-scale production hub.

A key step toward Mars and beyond

Starship is SpaceX’s heavy-lift rocket system, and it remains a key part of Elon Musk’s vision of a multiplanetary future. The vehicle can carry 100–150 tonnes to low Earth orbit and up to 250 tonnes in expendable mode. With several successful flights to date, including a perfect 11th test flight, the Starship program continues to refine its reusable launch system ahead of crewed lunar missions under NASA’s Artemis initiative.

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Starship is unlike any other spacecraft that has been produced in the past. As per Elon Musk, Starship is a “planet-colonizer” class rocket, as the magnitude of such a task “makes other space transport task trivial.” Considering Starship’s capabilities, it could indeed become the spacecraft that makes a Moon or Mars base feasible. 

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