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SpaceX seeks patent for custom-built Starlink internet satellite antenna design
Update: Readers on Reddit more familiar with patent processes have noted that the USPO filings written about herein were not patent grants but rather patent applications. While a patent grant is not guaranteed and will likely take many additional months to be completed, all other points made in this article still stand.
SpaceX has been granted domestic (U.S.) and international patents for a custom version of an antenna known as a phased array, in this case featuring significant upgrades in pursuit of greater energy efficiency, higher bandwidth, lower weight, and simplified manufacturing, all things that would be a boon for the realization of SpaceX’s global Starlink internet satellite constellation.
With a minimum of ~4400 satellites required for the first wave of global and continuous internet coverage, SpaceX will need to invent unprecedented methods of mass-producing efficient and reliable spacecraft on a scale that has never been attempted in the satellite manufacturing industry.
- Patent diagrams like this show various subcomponents of a sandwiched phased array antenna, comprised of multiple printed circuit boards. (SpaceX)
- SpaceX’s first two Starlink prototype satellites are pictured here before their inaugural Feb. 2018 launch, showing off a utilitarian design. (SpaceX)
While highly technical and difficult to parse, the granted patent and the dozen or so figures accompanying it offer at least a theoretical glimpse into the inner workings of SpaceX’s extremely secretive satellite internet constellation project, the hubs of which can be found in Seattle and Redmond, Washington. Currently employing at least 300 people dedicated to Starlink, the teams involved are pushing full speed ahead into a new phase of manufacturing design and development, evidenced in part by hiring patterns and even this patent, which itself places significant focus on manufacturability, a telltale sign that SpaceX is unlikely to let it sit around gathering intellectual property dust.
It’s entirely possible that SpaceX has chosen to file patents through individual employees or shell LLCs, but this phased array antenna patent – filed in February and granted in August 2018 – is by all appearances the third patent ever granted directly to SpaceX, alongside aluminum-honeycomb manufacturing and a critical component of its Merlin rocket engines. Perhaps this serves as some sort of indicator of how important Starlink actually is behind the veil, although it may also simply reflect the intense competition circling the prospects of a low Earth orbit satellite internet constellation.
- The technical term for this is “science rectangle.” In all seriousness, this is actually an extraordinary glimpse at custom silicon developed in-house at SpaceX, in this case a semiconductor die. (SpaceX)
- This hypnotic animation shows a phased array antenna in action, with the longer and wider ‘lobes’ indicating beams being intentionally created. (Wikipedia – Maxter315)
- A diagram in SpaceX’s phased array patent visualizes some of the benefits derived by their specific design, particularly eliminating or reducing the smaller protuberances (known as “side lobes”). (SpaceX)
Other companies like OneWeb and Telesat are also racing to field their own several-hundred or several-thousand satellite constellations, and OneWeb may well be the closest to actually serving customers with operational satellite launches potentially beginning as early as December 2018 to February 2019. Still, SpaceX’s own prospective Starlink constellation is exceptional due to the sheer amount of work that the company is attempting to do in-house, to the extent that senior leaders of the R&D team have recently implied that work not done in-house was generally outsourced only due to “lack of engineering bandwidth”.
Ultimately, this patent and many of the diagrams within suggest that SpaceX may actually be getting relatively close to mass-production of high-performance Starlink satellites. Of particular note, the integrated circuit CAD view offered in Figure 6A hints that an impressive amount of work has been put into designing, building, testing, and refining custom and application-optimized computational hardware, an entirely new and highly complex field for SpaceX to enter into.
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Tesla China delivery centers look packed as 2025 comes to a close
Needless to say, it appears that Tesla China seems intent on ending 2025 on a strong note.
Tesla’s delivery centers in China seem to be absolutely packed as the final days of 2025 wind down, with photos on social media showing delivery locations being filled wall-to-wall with vehicles waiting for their new owners.
Needless to say, it appears that Tesla China seems intent on ending 2025 on a strong note.
Full delivery center hints at year-end demand surge
A recent image from a Chinese delivery center posted by industry watcher @Tslachan on X revealed rows upon rows of freshly prepared Model Y and Model 3 units, some of which were adorned with red bows and teddy bears. Some customers also seem to be looking over their vehicles with Tesla delivery staff.
The images hint at a strong year-end push to clear inventory and deliver as many vehicles as possible. Interestingly enough, several Model Y L vehicles could be seen in the photos, hinting at the demand for the extended wheelbase-six seat variant of the best-selling all-electric crossover.
Strong demand in China
Consumer demand for the Model Y and Model 3 in China seems to be quite notable. This could be inferred from the estimated delivery dates for the Model 3 and Model Y, which have been extended to February 2026 for several variants. Apart from this, the Model Y and Model 3 also continue to rank well in China’s premium EV segment.
From January to November alone, the Model Y took China’s number one spot in the RMB 200,000-RMB 300,000 segment for electric vehicles, selling 359,463 units. The Model 3 sedan took third place, selling 172,392. This is quite impressive considering that both the Model Y and Model 3 are still priced at a premium compared to some of their rivals, such as the Xiaomi SU7 and YU7.
With delivery centers in December being quite busy, it does seem like Tesla China will end the year on a strong note once more.
News
Tesla Giga Berlin draws “red line” over IG Metall union’s 35-hour week demands
Factory manager André Thierig has drawn a “red line” against reducing Giga Berlin’s workweek to 35 hours, while highlighting that Tesla has actually increased its workers’ salaries more substantially than other carmakers in the country.
Tesla Giga Berlin has found itself in a new labor dispute in Germany, where union IG Metall is pushing for adoption of a collective agreement to boost wages and implement changes, such as a 35-hour workweek.
In a comment, Giga Berlin manager André Thierig drew a “red line” against reducing Giga Berlin’s workweek to 35 hours, while highlighting that Tesla has actually increased its workers’ salaries more substantially than other carmakers in the country.
Tesla factory manager’s “red line”
Tesla Germany is expected to hold a works council election in 2026, which André Thierig considers very important. As per the Giga Berlin plant manager, Giga Berlin’s plant expansion plans might be put on hold if the election favors the union. He also spoke against some of the changes that IG Metall is seeking to implement in the factory, like a 35-hour week, as noted in an rbb24 report.
“The discussion about a 35-hour week is a red line for me. We will not cross it,” Theirig said.
“(The election) will determine whether we can continue our successful path in the future in an independent, flexible, and unbureaucratic manner. Personally, I cannot imagine that the decision-makers in the USA will continue to push ahead with the factory expansion if the election results favor IG Metall.”
Giga Berlin’s wage increase
IG Metall district manager Jan Otto told the German news agency DPA that without a collective agreement, Tesla’s wages remain significantly below levels at other German car factories. He noted the company excuses this by referencing its lowest pay grade, but added: “The two lowest pay grades are not even used in car factories.”
In response, Tesla noted that it has raised the wages of Gigafactory Berlin’s workers more than their German competitors. Thierig noted that with a collective agreement, Giga Berlin’s workers would have seen a 2% wage increase this year. But thanks to Tesla not being unionized, Gigafactory Berlin workers were able to receive a 4% increase, as noted in a CarUp report.
“There was a wage increase of 2% this year in the current collective agreement. Because we are in a different economic situation than the industry as a whole, we were able to double the wages – by 4%. Since production started, this corresponds to a wage increase of more than 25% in less than four years,” Thierig stated.
News
Tesla is seeing a lot of momentum from young Koreans in their 20s-30s: report
From January to November, young buyers purchased over 21,000 Teslas, putting it far ahead of fellow imported rivals like BMW and Mercedes-Benz.
Tesla has captured the hearts of South Korea’s 20s-30s demographic, emerging as the group’s top-selling imported car brand in 2025. From January to November, young buyers purchased over 21,000 Teslas, putting it far ahead of fellow imported rivals like BMW and Mercedes-Benz.
Industry experts cited by The Economist attributed this “Tesla frenzy” to fandom culture, where buyers prioritize the brand over traditional car attributes, similar to snapping up the latest iPhone.
Model Y dominates among young buyers
Data from the Korea Imported Automobile Association showed that Tesla sold 21,757 vehicles to the 20s-30s demographic through November, compared to BMW’s 13,666 and Mercedes-Benz’s 6,983. The Model Y led the list overwhelmingly, with variants like the standard and Long Range models topping purchases for both young men and women.
Young men bought around 16,000 Teslas, mostly Model Y (over 15,000 units), followed by Model 3. Young women followed a similar pattern, favoring Model Y (3,888 units) and Model 3 (1,083 units). The Cybertruck saw minimal sales in this group.
The Model Y’s appeal lies in its family-friendly SUV design, 400-500 km range, quick acceleration, and spacious cargo, which is ideal for commuting and leisure. The Model 3, on the other hand, serves as an accessible entry point with lower pricing, which is valuable considering the country’s EV subsidies.
The Tesla boom
Experts described Tesla’s popularity as “fandom culture,” where young buyers embrace the brand despite criticisms from skeptics. Professor Lee Ho-geun called Tesla a “typical early adopter brand,” comparing purchases to iPhones.
Professor Kim Pil-soo noted that young people view Tesla more as a gadget than a car, and they are likely drawn by marketing, subsidies, and perceived value. They also tend to overlook news of numerous recalls, which are mostly over-the-air software updates, and controversies tied to the company.
Tesla’s position as Korea’s top import for 2025 seems secured. As noted by the publication, Tesla’s December sales figures have not been reported yet, but market analysts have suggested that Tesla has all but secured the top spot among the country’s imported cars this year.




