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SpaceX drone ship sails through Panama Canal on the way to California

Drone ship OCISLY was carried through the Panama Canal aboard a massive semi-submersible transport vessel. (The Panama Canal)

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For the third time ever, one of SpaceX’s “autonomous spaceport drone ships” has successfully transited the Panama Canal on its way to a new home port.

This time around, similar to drone ship Just Read The Instructions’ (JRTI) original 2015 journey from a Louisiana shipyard to Port of Los Angeles, drone ship Of Course I Still Love You (OCISLY) headed west through the Panama Canal on June 25th, 2021. Unlikely JRTI, though, OCISLY was already operational and had supported almost four dozen successful Falcon booster landings before SpaceX decided to move the storied drone ship from Port Canaveral, Florida to Port of Long Beach, California.

A bit less than four years after Just Read The Instructions debuted on the West Coast, SpaceX sent the drone ship back east in August 2019, leaving the company’s Vandenberg Air/Space Force Base (VAFB) launch pad without an at-sea booster recovery capability ever since. Perhaps unsurprisingly, SpaceX has only launched once out of VAFB in the last two years. Now, though, the company intends to restart West Coast launches with a vengeance – and soon.

SpaceX’s primary motivation: a growing need to deliver a large number of Starlink satellites to polar – rather than semi-equatorial – orbits. Just last month, SpaceX’s 28th dedicated Starlink launch carried the constellation past the 1600-satellite milestones for the first time ever. Comprised of a little over 4400 satellites split between five orbital ‘shells,’ that milestone meant that the Starlink constellation’s first phase is now more than a third complete.

It also means that SpaceX has effectively finished the first of those five shells once all ~1584 satellites finish raising their orbits. A second nearly identical shell of 1584 satellites will eventually complete the constellation’s semi-equatorial foundation. In principle, those two shells of ~3200 satellites are enough to serve internet to ~99% of humanity.

Polar satellites will allow SpaceX to truly provide internet anywhere on Earth. Perhaps most importantly, polar Starlink satellites with optical (i.e. laser) interlinks would allow the constellation to serve uninterrupted, high-quality internet to all aircraft and ships – two major connectivity markets currently trapped with solutions that are either offer a terrible user experience or are extraordinarily expensive (and still mediocre).

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Once operational on the West Coast, drone ship OCISLY should allow SpaceX to begin fleshing out Starlink’s polar shells with dedicated launches almost immediately. OCISLY is currently on tracked to arrive at Port of Long Beach around July 6th, leaving SpaceX more than three weeks to prepare for a polar Starlink launch before the month is out. Recently, FCC filings have also indicated that SpaceX intends to perform dedicated polar Starlink launches from California and Florida – though the latter missions will take a significant performance hit to make that happen.

According to Musk, Starlink is about six weeks away from achieving uninterrupted global coverage (excluding the poles) and six months away from offering uninterrupted coverage anywhere on Earth. It’s unclear how much of Starlink’s three polar shells will have to be completed before the constellation can truly provide uninterrupted coverage to those living in Earth’s polar regions but it’s likely that achieving that feat in six months will be a challenge.

Accounting for the inherently less efficient nature of polar launches and assuming approximately 50 Starlink satellites per polar launch, SpaceX will likely need to complete 12-20 polar missions to achieve full global coverage. Though unlikely, both of SpaceX’s first dedicated polar Starlink launches from the East and West Coasts could potentially occur in late July or early August.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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Investor's Corner

Tesla uber bull Ron Baron says ‘the time to buy the stock is now’

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Credit: Tesla

In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.

Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:

“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”

The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.

Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.

His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.

Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.

That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.

Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.

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