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SpaceX drone ship sails through Panama Canal on the way to California

Drone ship OCISLY was carried through the Panama Canal aboard a massive semi-submersible transport vessel. (The Panama Canal)

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For the third time ever, one of SpaceX’s “autonomous spaceport drone ships” has successfully transited the Panama Canal on its way to a new home port.

This time around, similar to drone ship Just Read The Instructions’ (JRTI) original 2015 journey from a Louisiana shipyard to Port of Los Angeles, drone ship Of Course I Still Love You (OCISLY) headed west through the Panama Canal on June 25th, 2021. Unlikely JRTI, though, OCISLY was already operational and had supported almost four dozen successful Falcon booster landings before SpaceX decided to move the storied drone ship from Port Canaveral, Florida to Port of Long Beach, California.

A bit less than four years after Just Read The Instructions debuted on the West Coast, SpaceX sent the drone ship back east in August 2019, leaving the company’s Vandenberg Air/Space Force Base (VAFB) launch pad without an at-sea booster recovery capability ever since. Perhaps unsurprisingly, SpaceX has only launched once out of VAFB in the last two years. Now, though, the company intends to restart West Coast launches with a vengeance – and soon.

SpaceX’s primary motivation: a growing need to deliver a large number of Starlink satellites to polar – rather than semi-equatorial – orbits. Just last month, SpaceX’s 28th dedicated Starlink launch carried the constellation past the 1600-satellite milestones for the first time ever. Comprised of a little over 4400 satellites split between five orbital ‘shells,’ that milestone meant that the Starlink constellation’s first phase is now more than a third complete.

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It also means that SpaceX has effectively finished the first of those five shells once all ~1584 satellites finish raising their orbits. A second nearly identical shell of 1584 satellites will eventually complete the constellation’s semi-equatorial foundation. In principle, those two shells of ~3200 satellites are enough to serve internet to ~99% of humanity.

Polar satellites will allow SpaceX to truly provide internet anywhere on Earth. Perhaps most importantly, polar Starlink satellites with optical (i.e. laser) interlinks would allow the constellation to serve uninterrupted, high-quality internet to all aircraft and ships – two major connectivity markets currently trapped with solutions that are either offer a terrible user experience or are extraordinarily expensive (and still mediocre).

Once operational on the West Coast, drone ship OCISLY should allow SpaceX to begin fleshing out Starlink’s polar shells with dedicated launches almost immediately. OCISLY is currently on tracked to arrive at Port of Long Beach around July 6th, leaving SpaceX more than three weeks to prepare for a polar Starlink launch before the month is out. Recently, FCC filings have also indicated that SpaceX intends to perform dedicated polar Starlink launches from California and Florida – though the latter missions will take a significant performance hit to make that happen.

According to Musk, Starlink is about six weeks away from achieving uninterrupted global coverage (excluding the poles) and six months away from offering uninterrupted coverage anywhere on Earth. It’s unclear how much of Starlink’s three polar shells will have to be completed before the constellation can truly provide uninterrupted coverage to those living in Earth’s polar regions but it’s likely that achieving that feat in six months will be a challenge.

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Accounting for the inherently less efficient nature of polar launches and assuming approximately 50 Starlink satellites per polar launch, SpaceX will likely need to complete 12-20 polar missions to achieve full global coverage. Though unlikely, both of SpaceX’s first dedicated polar Starlink launches from the East and West Coasts could potentially occur in late July or early August.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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