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SpaceX CEO Elon Musk says Starship pad abort capabilities could come sooner than later

SpaceX CEO Elon Musk says that Starship could eventually be capable of pad aborts, much like Crew Dragon. (SpaceX/Teslarati)

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Despite a number of technical hurdles, SpaceX CEO Elon Musk believes that the company’s next-generation Starship spacecraft could eventually be capable of pad aborts in the event of a Super Heavy booster failure before liftoff.

For a vehicle as large and heavy as Starship, this would necessitate a number of compromises, but would undoubtedly serve as a major confidence-booster for prospective passengers in lieu of an established record of reliability. If Starship were capable of pad aborts like the company’s Crew Dragon spacecraft, high-profile and high-value customers like NASA and other space agencies could be far more willing to place astronauts and payloads on what they perceive to be a bizarre but high-performance launch vehicle.

Although SpaceX would almost certainly prefer that Starship and Super Heavy skip the first half of Falcon 9’s life cycle (marked by two catastrophic failures), building a new launch vehicle – particularly one with all new materials, engines, and production processes – is extremely challenging, and failures are to be expected as kinks are worked out.

On the plus side, after several lessons were learned the hard way, SpaceX has demonstrated that it can build an extremely reliable launch vehicle. Since its last catastrophic failure in September 2016, SpaceX has successfully completed 49 launches of Falcon 9 and Falcon Heavy in barely 2.5 years, compared to 29 launches (with 2 failures) from 2010 to 2016. In short, SpaceX has simultaneously proven that it can beat almost any other single provider’s launch cadence and do so with impressive reliability, all while pushing the boundaries of reusable rocketry and constantly upgrading flight hardware.

SpaceX completed its first Starlink launch on May 23rd, flying B1049 for the third time. SpaceX's next Starlink launch will very likely mark the first time a booster has flown four orbital-class missions. (SpaceX)

Destroying customer payloads remains unacceptable, but the ultimate success of SpaceX’s Falcon launch vehicle family – at the cost of two operational failures – is undeniable. With Starship and Super Heavy, SpaceX thankfully has several new advantages, owing to its spectacular success over the last few years. With the fruit of major fundraising in hand, an independent F9/FH launch business humming along, and the freedom to pursue significant R&D projects on its own dime, SpaceX may be able to stomach one or several Starship/Super Heavy failures and do so during internal missions.

By accepting possible (and probable) vehicle failures during development and insulating SpaceX’s external customers from any associated risk, the company should be able to develop Starship and Super Heavy in exactly the ways it wants to.

Starship was never meant to lower SpaceX's annual launch cadence. (SpaceX)
Starship separates from its Super Heavy booster in this updated render. (SpaceX)

Hence CEO Elon Musk’s indication that SpaceX “is not planning for pad abort with early Starships”. In short, adding the ability for pad aborts to Starship would/will be a major challenge. Assuming a dry mass of 100 tons (220,000 lb) and a wet mass of 1000-1200 tons (2.2M-2.7M lb), Starship’s six planned Raptor engines – capable of producing up to ~1200 tons of thrust at sea level – could be barely enough to lift a fully-fueled spacecraft. In pad abort scenarios, the rocket booster would be suffering some sort of catastrophic failure, if it wasn’t already mid-explosion. As such, getting far away from said explosion as fast as possible is the name of the game, particularly if the priority is ensuring passenger/astronaut survival.

Starting a high-performance liquid rocket engine fast enough to make an abort possible is also a major challenge, though Musk says that Raptor could be capable of extremely fast start-ups in emergency scenarios. Assuming that Raptor can somehow be ignited from standstill in less than a second (preferably 0.1-0.5s) and would still be able to ignite a second time for a soft landing, SpaceX could technically give Starship the thrust-to-weight ratio needed to quickly escape a Super Heavy failure by reducing the propellant load. With the minimal propellant needed to safely reach a stable low Earth orbit (LEO) during crewed Starship launches, SpaceX would have to lean almost exclusively on rapid orbital refueling, but the combination might be enough to ensure that Starships can abort at almost any point during launch.

It’s extremely unlikely that SpaceX will pursue this capability during the prototype phase, but it may not be out of the question for the first crewed mission(s) of finalized Starships.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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