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SpaceX envisions massive rocket enclosure for military applications

SpaceX has released renders of its proposed Pad 39A 'Mobile Service Tower', meant to enclose Falcon 9 and Falcon Heavy rockets for processing. (SpaceX)

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SpaceX has published the first renders of a massive tower (MST) designed to fully enclose a Falcon Heavy rocket, giving the US military access to certain prized satellite payloads even when the vehicle is vertical at the launch pad.

Stretching some 70 m (230 ft) tall and 12.2 m (40 ft) wide, building a movable tower capable of fully enclosing SpaceX’s Falcon Heavy rockets is no mean feat. Known as a mobile service tower (MST), SpaceX has managed to avoid the need for the expensive, complex, and extremely unwieldy infrastructure for the first decade of Falcon 9 and Falcon Heavy launch operations. Instead, SpaceX has designed its launch vehicles around the concept of horizontal integration, meaning that its Falcon rockets can be entirely integrated and prepared for flight before going vertical for launch. This approach has ensured easy, cheap access to the entire rocket and payload up until the last few days of static fire and launch operations, lowering the cost of launch.

Beyond Russian spaceflight operations, SpaceX, and a handful of other companies around the world, nearly all other major launch providers and space agencies – including the United Launch Alliance (ULA), Arianespace, ISRO (India), and CNSA (China) – rely almost exclusively on vertical integration. With its new Pad 39A mobile tower, SpaceX will soon join that small club, giving it the ability to compete on completely even footing with ULA and others for lucrative military launch contracts.

After 10 years of pure horizontal rocket integration, SpaceX now plans to build a mobile service tower to support a select few US military launches. (SpaceX)
ULA’s Delta IV Heavy rocket mobile service tower (MST). (Tom Cross)

While one only has so much flexibility when designing a mobile skyscraper that needs to survive Florida’s hurricane seasons, SpaceX’s solution is still visually unique. According to the company, the mobile service tower (MST) it plans to build at its Kennedy Space Center (KSC) Launch Complex 39A (Pad 39A) facilities will measure 87m (284 ft) from its wheels to the top of its roof, while the tower’s ‘crawler’ base will be some 36m x 33m (118 ft x 108 ft) wide, a quarter of the area of a US football field.

SpaceX’s mobile service tower (MST) will attempt to match the aesthetics of its recently-upgraded Pad 39A fixed service structure (FSS). (Pauline Acalin)

During launch preparations, SpaceX would integrate its Falcon Heavy and Falcon 9 rockets like usual, joining boosters, side boosters, upper stages, and recovery while still horizontal inside its Pad 39A hangar. The integrated rocket would be installed (still horizontal) on 39A’s transporter/erector (T/E) – the white steel structure seen backing the rocket above – and rolled out to the launch mount, where the T/E is effectively bolted into the ground before lifting the rocket vertical.

SpaceX’s proposed Pad 39A Mobile Service Tower.

Once vertical, SpaceX’s new tower would slowly crawl about 40m (130 ft) to fully encompass a given Falcon Heavy or Falcon 9 rocket. Once safely inside the MST, 11 different levels would give SpaceX and customer technicians access to the vast majority of the rocket. Most importantly, the tower would allow SpaceX technicians to crane certain US military payloads – encapsulated inside a Falcon payload fairing – onto the top of the rocket.

At the end of the day, that’s really the only reason SpaceX needs such a tower – certain customers (the US military and, to a lesser extent, NASA) have certain payloads that they either can’t or won’t tweak to allow for horizontal integration. No schedule for the MST construction has been mentioned yet but knowing SpaceX, it’s safe to say it could be completed sooner than later once environmental impact studies are complete and construction permits have been secured.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi enters new Pilot Program with interesting challenge

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Credit: PTI

The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”

Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.

Tesla Semi spotted on journey home after winter performance testing

PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.

CEO of PTI Tyler Ellison said:

“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”

PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.

Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.

PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.

Tesla Semi pricing revealed after company uncovers trim levels

VP of Maintenance at PTI, Bryan Ellen, added:

“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”

PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.

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Tesla is building a wheelchair-accessible Robotaxi

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A beautiful spring landscape at SoFi Stadium with lush green palm trees and plants with powerful clouds at sunset in Inglewood California USA. (Credit: Tesla)

Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.

According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:

“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”

This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.

Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.

That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.

However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:

Tesla unveils the Robovan at ‘We, Robot’ event

Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.

Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”

Tesla would obviously like to avoid this.

It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.

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Tesla weirdly confirms Cybercab employee rides, a huge milestone

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Credit: Tesla

Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.

But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.

However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.

Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload

tesla cybercab with no manual controls showing a movie with two employees inside

Credit: Tesla

tesla cybercab with no manual controls showing a movie with two employees inside

Credit: Tesla

Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.

Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.

The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.

Tesla flexes how it will help the blind with Cybercab

The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.

Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.

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