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SpaceX envisions massive rocket enclosure for military applications

SpaceX has released renders of its proposed Pad 39A 'Mobile Service Tower', meant to enclose Falcon 9 and Falcon Heavy rockets for processing. (SpaceX)

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SpaceX has published the first renders of a massive tower (MST) designed to fully enclose a Falcon Heavy rocket, giving the US military access to certain prized satellite payloads even when the vehicle is vertical at the launch pad.

Stretching some 70 m (230 ft) tall and 12.2 m (40 ft) wide, building a movable tower capable of fully enclosing SpaceX’s Falcon Heavy rockets is no mean feat. Known as a mobile service tower (MST), SpaceX has managed to avoid the need for the expensive, complex, and extremely unwieldy infrastructure for the first decade of Falcon 9 and Falcon Heavy launch operations. Instead, SpaceX has designed its launch vehicles around the concept of horizontal integration, meaning that its Falcon rockets can be entirely integrated and prepared for flight before going vertical for launch. This approach has ensured easy, cheap access to the entire rocket and payload up until the last few days of static fire and launch operations, lowering the cost of launch.

Beyond Russian spaceflight operations, SpaceX, and a handful of other companies around the world, nearly all other major launch providers and space agencies – including the United Launch Alliance (ULA), Arianespace, ISRO (India), and CNSA (China) – rely almost exclusively on vertical integration. With its new Pad 39A mobile tower, SpaceX will soon join that small club, giving it the ability to compete on completely even footing with ULA and others for lucrative military launch contracts.

After 10 years of pure horizontal rocket integration, SpaceX now plans to build a mobile service tower to support a select few US military launches. (SpaceX)
ULA’s Delta IV Heavy rocket mobile service tower (MST). (Tom Cross)

While one only has so much flexibility when designing a mobile skyscraper that needs to survive Florida’s hurricane seasons, SpaceX’s solution is still visually unique. According to the company, the mobile service tower (MST) it plans to build at its Kennedy Space Center (KSC) Launch Complex 39A (Pad 39A) facilities will measure 87m (284 ft) from its wheels to the top of its roof, while the tower’s ‘crawler’ base will be some 36m x 33m (118 ft x 108 ft) wide, a quarter of the area of a US football field.

SpaceX’s mobile service tower (MST) will attempt to match the aesthetics of its recently-upgraded Pad 39A fixed service structure (FSS). (Pauline Acalin)

During launch preparations, SpaceX would integrate its Falcon Heavy and Falcon 9 rockets like usual, joining boosters, side boosters, upper stages, and recovery while still horizontal inside its Pad 39A hangar. The integrated rocket would be installed (still horizontal) on 39A’s transporter/erector (T/E) – the white steel structure seen backing the rocket above – and rolled out to the launch mount, where the T/E is effectively bolted into the ground before lifting the rocket vertical.

SpaceX’s proposed Pad 39A Mobile Service Tower.

Once vertical, SpaceX’s new tower would slowly crawl about 40m (130 ft) to fully encompass a given Falcon Heavy or Falcon 9 rocket. Once safely inside the MST, 11 different levels would give SpaceX and customer technicians access to the vast majority of the rocket. Most importantly, the tower would allow SpaceX technicians to crane certain US military payloads – encapsulated inside a Falcon payload fairing – onto the top of the rocket.

At the end of the day, that’s really the only reason SpaceX needs such a tower – certain customers (the US military and, to a lesser extent, NASA) have certain payloads that they either can’t or won’t tweak to allow for horizontal integration. No schedule for the MST construction has been mentioned yet but knowing SpaceX, it’s safe to say it could be completed sooner than later once environmental impact studies are complete and construction permits have been secured.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

SpaceX AI investment gamble will make it a big winner, firm says

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Credit: SpaceX

SpaceX’s massive investment in AI will make it a big winner, Argus Research said after the company’s successful earnings call last week.

The firm also upgraded shares to a Buy from Hold and set a $160 price target.

SpaceX (NASDAQ: SPCX) is currently recovering from its heavy AI infrastructure investments, as it spent nearly $16 billion in Q2 alone. The company did this primarily by monetizing high-demand GPU compute capacity at a much faster pace than traditional data center economics would suggest.

Company CFO Bret Johnsen said that SpaceX would be able to pay back anything on new deployments within a year.

There are plenty of ways the company can do this:

Leasing excess compute capacity through contracts

SpaceX has already built Colossus and Colossus II, largely for its own model training. However, much of that capacity is already rented out to third parties. It already has major deals with Anthropic, Google, and Reflection AI. These partnerships are adding billions per month to SpaceX’s spreadsheet.

SpaceX is charging Anthropic massive money for its compute

High utilization driven by industry-wide scarcity

The demand for advanced AI training and inference capacity continues to exceed what is available for use. SpaceX can fill new racks quickly after they come online, so the capital deployed converts into revenue with minimal idle time.

Additionally, management and outside observers have described the new compute capital as behaving more like a cost-of-goods-sold than traditional multi-year capex, especially because of this rapid monetization pattern.

Capacity has already scaled from ~0.4 GW a year to 1.4 GW annually by the end of Q2. There are targets of more than 2 GW by year-end.

High incremental margins on the rental business once capacity is online

GPU cloud providers often operate at strong gross margins. SpaceX can monetize capacity that was already partially built or can be added efficiently. This means that incremental EBITDA margins on the rental revenue are usually high. This accelerates cash recovery relative to the gross capital outlay.

Parallel monetization of its own AI software and applications

Beyond pure infrastructure rental, SpaceX also generates revenue from Grok through subscriptions and usage, from X through ads, data, and other related services, enterprise APIs, and the planned integration of the Cursor coding tools acquisition.

These application layers ride on the same compute infrastructure and provide additional high-margin streams that could offset build-out costs. AI-segment revenue overall rose sharply to about $2.6 billion in Q2, according to Motley Fool. This was driven primarily by the infrastructure contracts, but the software side is also partially responsible.

Efficient, large-scale deployment and vertical integration advantages

SpaceX has emphasized the rapid construction of power and cooling infrastructure and favorable cost-per-megawatt economics relative to industry benchmarks in some disclosures.

Combined with its ability to scale capacity aggressively and the fact that many contracts start generating revenue within months of capacity coming online, the effective payback compresses dramatically compared with more conventional multi-year data-center projects.

SpaceX’s dominant near-term recovery path will turn the AI clusters into a hyperscale-style compute rental business for other leading AI companies while still using a portion for internal models.

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Tesla headlights cause recall of over 20,000 Model 3 and Model Y

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Tesla headlights have caused a recall of over 20,000 of the company’s two most popular vehicles, the Model 3 and Model Y, due to the low-beam bulb exceeding the maximum allowed intensity according to federal standards.

Tesla initiated the recall with the National Highway Traffic Safety Administration (NHTSA) this morning, stating that the low-beam output “exceeds the maximum allowed intensity in the outer upper-right and outer upper-left areas of the 10U and 90U zone, as prescribed in FMVSS No. 108.”

Tesla sourced the impacted headlights from Marelli Automotive Lighting, a Mexico-based company. The recall impacts 2020-2023 Model Y vehicles and 2017-2023 Model 3 vehicles. It is estimated that every VIN in this recall is impacted by the defect.

Typically, Tesla would remedy recalls of this nature through an Over-the-Air software update, which has been a major focus of criticism by the company and its supporters because the NHTSA still refers to it as a “recall,” even though it requires no action by the vehicle owner. The fix is shipped over the internet and downloaded to the car.

However, there appears to be a potentially different solution for this problem. Tesla has not developed a remedy for this issue, so it could potentially be on the way. The big issue appears to be the fact that these recalled lamps are out of production, and this is an old body style for both vehicles. The headlights and front-end designs are completely different.

Tesla switched to another supplier when the affected headlight design was discontinued. It plans to begin notifying owners of their remedy options by September 15.

Tesla filed a petition protesting the recall to fix the vehicles’ headlight issue, but the NHTSA denied it. Now, Tesla will come up with a solution to fix it.

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Elon Musk

Another Tesla SpaceX merger prediction by ARK Invest has Elon Musk talking

Elon Musk again denies a Tesla China split as new SpaceX merger speculation resurfaces quickly.

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Elon Musk restated that Tesla has no plans to separate its China business from the rest of the company, responding to a new round of merger speculation from ARK Invest.

On the firm’s “Brainstorm” podcast, Cathie Wood’s team, including chief futurist Brett Winton and research director Nick Grous, argued a Tesla and SpaceX combination remains likely, with an announcement possible before the end of the year even if the deal itself would not close that quickly. Winton called Tesla’s Shanghai operations a “small ish wrinkle” for a merger rather than a real obstacle, since SpaceX’s national security work with the U.S. government sits uneasily next to Tesla’s manufacturing base in China.

Musk pushed back on the framing directly. “China is awesome. I strongly encourage people to visit,” he wrote on X. He also repeated language he first used in late July, when the Wall Street Journal reported that Tesla executives had been told to prepare for a possible spinoff, sale, or closure of the China business ahead of a SpaceX tie up. Musk called that report “absurdly fake news” at the time, adding that a separation had “never even come up in a discussion ever,” a line he echoed again this week.

The repeated denial has not settled the underlying question, because Shanghai’s role in Tesla’s business is exactly what makes a merger complicated. Gigafactory Shanghai still ships more than half of Tesla’s global deliveries and functions as the company’s main export hub for Europe and Asia. Teslarati previously reported on Musk’s initial denial, and the merger conversation itself has been building since SpaceX’s IPO gave it public shares to use as acquisition currency.

Wedbush’s Dan Ives has pegged the odds of a Tesla SpaceX merger at 80 to 90 percent by early 2027, and ARK’s prediction of a year end announcement adds another data point to that timeline, even as Musk keeps rejecting the specific mechanics reporters have described. Neither position rules out the other. Musk can deny a China spinoff was ever discussed while analysts still expect some form of combination to move forward, since ARK and Ives are both describing convergence at the corporate level, not necessarily the internal restructuring the Journal described in July.

For now, Tesla’s China business remains intact, and Musk’s comments this week make clear he has no interest in publicly walking that position back, no matter how often the merger question resurfaces.

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