Connect with us

News

SpaceX Falcon 9 Block 5 booster sails into port aboard OCISLY after launch #2

Standing in for B1047.2, Falcon 9 B1049 returned to Port Canaveral in mid-September. (Tom Cross)

Published

on

SpaceX’s second Falcon 9 Block 5 booster, core B1047, has returned once more to Port Canaveral, Florida aboard drone ship Of Course I Still Love You (OCISLY) after a successful flight-proven launch, placing commercial communications satellite Es’hail-2 into a healthy, high-energy orbit.

SpaceX’s third reuse of a Block 5 booster since the upgraded Falcon 9 version’s May 2018 debut, the November 15 launch marks the company’s 11th mission to launch on a flight-proven rocket in 2018 alone, more than 60% of the 18 missions completed thus far.

Advertisement

Prior to launching Es’hailsat’s Es’hail-2 satellite, Falcon 9 B1047 placed the massive ~7000 kg (15,500 lb) Telstar 19V communications satellite into orbit while also marking the second successful launch of Falcon 9’s Block 5 iteration. Nearly a new rocket, Block 5 focused on dramatically improving the reliability and reusability of the workhorse Falcon 9 rocket, ultimately translating into the total redesign and replacement of a large number of major subsystems.

The changes range from a totally new octaweb thrust structure (bolted, rather than welded, together), a clean-sweep upgrade of first and second stage avionics, new helium and nitrogen pressure vessels (COPVs), a total revamp of thermal protection for the interstage, legs, and octaweb, significantly refined Merlin 1D sea level and vacuum engines, Fairing 2.0, and much, much more. With the extensive changes brought by Block 5, SpaceX engineers strove to fully eradicate or at least cushion several unlikely but possible failure modes while also increasing the overall usable lifespan of particularly flight-critical, wear-intensive systems and components.

Falcon 9 B1049 lifts off from SpaceX’s LC-40 pad on September 10. (Tom Cross)

How many layers of soot?

Although it’s clear that some distance must still be covered before the specific goals of Block 5 can be realized, the aspiration of the design is to enable as many as 10 booster reuses with little more than thorough inspections between launches, and perhaps 100 or more launches per booster with more extensive maintenance and repairs every 10 or so launches.

The first unprecedented step in that direction – for Falcon 9 Block 5, at least – will be the third launch of a specific booster, a feat SpaceX was not willing to attempt before Block 5’s introduction. That milestone third launch was actually meant to occur on Monday, November 19 but has since been delayed to give SpaceX time to perform additional preflight inspections of Falcon 9, be it the twice-flown booster, the upper stage, the payload fairing, or all of the above.

Given just how critical a step the launch will be for SpaceX’s long-term goal of fielding rockets with aircraft-like reusability, caution is particularly key in this case, as any partial or total failure will almost instantly soil multi-flight Falcon 9 boosters in the eyes of a number of launch customers, potentially leading customers to request launches on boosters that have previously flown less than twice. Even then, a 5-7 day delay can be extremely unsavory for many customers, as time is very frequently money for satellite operators – a satellite on the ground is essentially a black hole that devours capital and generates zero revenue, sort of like a nuclear reactor that hasn’t been connected to the grid.

B1047’s successful return to port after a second operational launch will serve as another valuable wealth of data that can be used to further optimize SpaceX’s understanding of Falcon 9 Block 5 and its capabilities.

Advertisement

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla puts Giga Berlin in Plaid Mode with new massive investment

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

Published

on

Credit: Tesla

Tesla is pushing forward with significant upgrades at its Gigafactory Berlin-Brandenburg in Grünheide, Germany, signaling renewed confidence in its European operations despite past market challenges.

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

In April, plant manager André Thierig announced a 20 percent increase in Model Y production starting in July, following a record Q1 output of more than 61,000 vehicles. To support the ramp-up, Tesla plans to hire approximately 1,000 new employees beginning in May and convert 500 temporary workers to permanent positions.

The move is expected to lift weekly production significantly, addressing rebounding demand in Europe after a challenging 2025.

Advertisement

The expansion builds on earlier progress. In 2025, Tesla secured partial approvals to add roughly 2 million square feet of factory space, raising potential annual vehicle capacity from around 500,000 toward 800,000 units, with longer-term ambitions approaching one million vehicles per year. Logistical improvements, new infrastructure, and battery-related facilities are already underway on company-owned land.

Battery production is the latest major focus. On May 12, Thierig revealed an additional $250 million investment in the on-site cell factory. This more than doubles the planned 4680 battery cell capacity to 18 gigawatt-hours annually—up from the 8 GWh target set in December 2025—while creating over 1,500 new battery-related jobs.

Advertisement

Total cell investments at the site now exceed previous figures, bringing the factory closer to full vertical integration: cells, packs, and vehicles produced under one roof. Tesla describes this as unique in Europe and a step toward stronger supply chain resilience.

The plans come amid regulatory and community hurdles. Earlier expansion proposals faced protests over environmental concerns and water usage, leading to phased approvals beginning in 2024. Tesla has navigated these by emphasizing sustainable practices and economic benefits, including thousands of local jobs in Brandenburg.

With nearly 12,000 employees already on site and production steadily climbing, Gigafactory Berlin is poised for growth. The combined vehicle and battery expansions position the plant as a key hub for Tesla’s European ambitions, potentially making it one of the continent’s largest manufacturing complexes if local support continues.

As EV demand recovers, these investments underscore Tesla’s commitment to scaling efficiently in Germany while addressing regional supply chain needs.

Advertisement
Continue Reading

News

Honda gives up on all-EV future: ‘Not realistic’

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

Published

on

honda logo with red paint
Ivan Radic, CC BY 2.0 , via Wikimedia Commons

Honda has given up on a previous plan to completely changeover to EVs by 2040, a new report states. The company’s CEO, Toshihiro Mibe, said that the idea is “not realistic.”

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

Mibe said (via Motor1):

“Because of the uncertainty in the business environment and also the customer demand, is changing beyond our expectation and, therefore, we have judged that it’ll be difficult to achieve. That ratio [100-percent electric in 2040] is not realistic as of now. We have withdrawn this target.”

Advertisement

Instead of going all-electric, Honda still wants to oblige by its hopes to be net carbon neutral by 2050. It will do this by focusing on those popular hybrid powertrains, planning to launch 15 of them by March 2030.

Honda will invest 4.4 trillion yen, or almost $28 billion, to build hybrid powertrains built around four and six-cylinder gas engines.

There are so many companies abandoning their all-electric ambitions or even slowing their roll on building them so quickly. Ford, General Motors, Mercedes, and Nissan have all retreated from aggressive EV targets by either cancelling, delaying, or pausing the development of electric models.

Hyundai’s 2030 targets rely on mixed offerings of electric, hybrid & hydrogen vehicles

Advertisement

Early-decade pledges from multiple brands proved overly ambitious as infrastructure lags, battery costs remain high in some markets, and many buyers prefer hybrids for their convenience and range. Toyota has long championed hybrids, while others have quietly extended internal-combustion timelines.

For Honda—historically known for reliable gasoline engines—this shift leverages its core strengths while buying time to refine electric technology. Whether the hybrid-heavy strategy will protect market share in an increasingly competitive landscape remains to be seen, but one thing is clear: the gas engine is far from dead at Honda, unfortunately.

Continue Reading

Elon Musk

Delta Airlines rejects Starlink, and the reason will probably shock you

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

Published

on

Delta Airlines Airbus photographed April 2024 Delta-owned. No expiration date, unrestricted use.

SpaceX frontman Elon Musk explained on Wednesday why commercial airline Delta got cold feet over offering Starlink for stable internet on its flights — and the reason will probably shock you.

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

Delta rejected Starlink because it insisted on routing all connectivity through its branded “Delta Sync” portal rather than allowing a simple Starlink experience.

Instead, the airline partnered with Amazon’s Project Kuiper—rebranded as Amazon Leo—for high-speed Wi-Fi on up to 500 aircraft, with rollout targeted for 2028. At the time of the announcement, Kuiper had roughly 300 satellites in orbit, while Starlink operated more than 10,400.

Advertisement

The use of the “Delta Sync” portal would not work for SpaceX, as Musk went on to say that:

“SpaceX requires that there be no annoying ‘portal’ to use Starlink. Starlink WiFi must just work effortlessly every time, as though you were at home. Delta wanted to make it painful, difficult and expensive for their customers. Hard to see how that is a winning strategy.”

Musk doubled down in a follow-up post:

“Yes, SpaceX deliberately accepted lower revenue deals with airlines in exchange for making Starlink super easy to use and available to all passengers.”

Advertisement

Advertisement

SpaceX has structured its airline agreements to prioritize zero-friction access—no captive portals, no SkyMiles logins, no paywalls or ads blocking basic connectivity.

While this means forgoing higher-margin deals that would let carriers monetize the service more aggressively, it ensures Starlink feels like home broadband at 35,000 feet. Passengers on partner airlines such as United, Qatar Airways, and Air France have already praised the service for enabling seamless video calls, streaming, and work mid-flight without interruptions.

Delta’s choice reflects a different philosophy. By keeping Wi-Fi behind its Delta Sync ecosystem, the airline aims to drive loyalty program engagement and control the digital passenger journey. Yet, critics argue this short-term control comes at the expense of immediate competitiveness.

Airlines already installing Starlink are pulling ahead in customer satisfaction surveys, while Delta passengers face years of reliance on slower, legacy systems until Leo launches.

Advertisement

SpaceX’s decision to trade revenue for simplicity will pay off in the longer term, as Starlink is already positioning itself as the default high-speed option for carriers that value passenger satisfaction over incremental fees.

Musk’s focus on creating not only a great service but also a reasonable user experience highlights SpaceX’s prowess with Starlink as it continues to expand across new partners and regions.

Continue Reading