Connect with us

News

SpaceX Falcon 9 Block 5 booster sails into port aboard OCISLY after launch #2

Standing in for B1047.2, Falcon 9 B1049 returned to Port Canaveral in mid-September. (Tom Cross)

Published

on

SpaceX’s second Falcon 9 Block 5 booster, core B1047, has returned once more to Port Canaveral, Florida aboard drone ship Of Course I Still Love You (OCISLY) after a successful flight-proven launch, placing commercial communications satellite Es’hail-2 into a healthy, high-energy orbit.

SpaceX’s third reuse of a Block 5 booster since the upgraded Falcon 9 version’s May 2018 debut, the November 15 launch marks the company’s 11th mission to launch on a flight-proven rocket in 2018 alone, more than 60% of the 18 missions completed thus far.

Advertisement

Prior to launching Es’hailsat’s Es’hail-2 satellite, Falcon 9 B1047 placed the massive ~7000 kg (15,500 lb) Telstar 19V communications satellite into orbit while also marking the second successful launch of Falcon 9’s Block 5 iteration. Nearly a new rocket, Block 5 focused on dramatically improving the reliability and reusability of the workhorse Falcon 9 rocket, ultimately translating into the total redesign and replacement of a large number of major subsystems.

The changes range from a totally new octaweb thrust structure (bolted, rather than welded, together), a clean-sweep upgrade of first and second stage avionics, new helium and nitrogen pressure vessels (COPVs), a total revamp of thermal protection for the interstage, legs, and octaweb, significantly refined Merlin 1D sea level and vacuum engines, Fairing 2.0, and much, much more. With the extensive changes brought by Block 5, SpaceX engineers strove to fully eradicate or at least cushion several unlikely but possible failure modes while also increasing the overall usable lifespan of particularly flight-critical, wear-intensive systems and components.

Falcon 9 B1049 lifts off from SpaceX’s LC-40 pad on September 10. (Tom Cross)

How many layers of soot?

Although it’s clear that some distance must still be covered before the specific goals of Block 5 can be realized, the aspiration of the design is to enable as many as 10 booster reuses with little more than thorough inspections between launches, and perhaps 100 or more launches per booster with more extensive maintenance and repairs every 10 or so launches.

The first unprecedented step in that direction – for Falcon 9 Block 5, at least – will be the third launch of a specific booster, a feat SpaceX was not willing to attempt before Block 5’s introduction. That milestone third launch was actually meant to occur on Monday, November 19 but has since been delayed to give SpaceX time to perform additional preflight inspections of Falcon 9, be it the twice-flown booster, the upper stage, the payload fairing, or all of the above.

Given just how critical a step the launch will be for SpaceX’s long-term goal of fielding rockets with aircraft-like reusability, caution is particularly key in this case, as any partial or total failure will almost instantly soil multi-flight Falcon 9 boosters in the eyes of a number of launch customers, potentially leading customers to request launches on boosters that have previously flown less than twice. Even then, a 5-7 day delay can be extremely unsavory for many customers, as time is very frequently money for satellite operators – a satellite on the ground is essentially a black hole that devours capital and generates zero revenue, sort of like a nuclear reactor that hasn’t been connected to the grid.

B1047’s successful return to port after a second operational launch will serve as another valuable wealth of data that can be used to further optimize SpaceX’s understanding of Falcon 9 Block 5 and its capabilities.

Advertisement

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

Elon Musk reveals shocking Tesla Optimus patent detail

What looked promising on paper and in simulations failed to deliver the reliability required for a robot expected to handle delicate tasks like folding laundry, assembling electronics, or assisting in factories and homes.

Published

on

Credit: Tesla

Elon Musk revealed a shocking detail on the Tesla Optimus patent that was revealed last week. Despite it being made public for the first time, Musk said the company has already moved on from the design, an incredible truth about the development of new technology: things move fast.

Musk dropped a bombshell about the Tesla Optimus humanoid robot hand patent that was released last week. Musk, candidly replying to a post late at night on X, revealed that what is a new technology to many fans and insiders is actually old news to those developing the tech directly.

“We already changed the design,” Musk said. “This one didn’t actually work.”

Patents, after all, are often viewed as blueprints for future products. Yet Musk revealed that the rolling contact mechanism—intended to provide smooth, low-friction articulation in the fingers—had already been scrapped after real-world testing exposed its shortcomings.

What looked promising on paper and in simulations failed to deliver the reliability required for a robot expected to handle delicate tasks like folding laundry, assembling electronics, or assisting in factories and homes.

The hand has been one of the biggest challenges for Tesla engineers since Optimus development started years ago. Musk has said that there is not enough recognition for how incredible and useful the human hand is, and designing one for a humanoid robot has been the biggest challenge of all.

Advertisement

Tesla is stumped on how to engineer this Optimus part, but they’re close

This moment underscores the persistent engineering hurdles in achieving reliable humanoid hand dexterity. Human fingers are marvels of evolution: 27 bones, intricate tendons, ligaments, and a network of sensors working in perfect harmony. Replicating that in metal and silicon is extraordinarily difficult.

Rolling contacts promised reduced wear and precise motion, but testing likely revealed issues with durability under repeated stress, grip stability on varied surfaces, or the micro-precision needed for fine motor skills.

These aren’t minor tweaks, but instead they represent fundamental challenges that have plagued robotics teams for decades. Even advanced competitors struggle here—hands remain the Achilles’ heel of most humanoids because the margin for error is razor-thin.

Advertisement

A fraction of a millimeter off, and a robot drops a glass or fails to button a shirt.

What makes Musk’s reply remarkable is how it signals Tesla’s direct communication style on prototype limitations. While many companies guard failures behind glossy marketing and vague timelines, Tesla openly shares setbacks.

Musk was forthcoming about the failure of this recent design. This transparency builds trust with investors, engineers, and fans. It shows Tesla treats Optimus development like true science: rapid iteration, rigorous testing, and zero tolerance for hype that doesn’t match reality.

The disclosure from Musk also highlights Tesla’s blistering pace of development. By the time the patents are published, which is often over a year after the initial filing, the technology has already evolved.

Advertisement

Optimus is far from a static product, and it’s a living project advancing weekly.

In the high-stakes race for general-purpose robots, Tesla’s approach stands out. Admitting a finger-joint design “didn’t actually work” isn’t a weakness—it’s confidence.

True innovation demands confronting failure head-on, and Musk just reminded the world that Optimus is being engineered that way. The next version of those hands is already in testing, and it will be better because Tesla isn’t afraid to say what didn’t work.

Advertisement
Continue Reading

Elon Musk

Tesla is sending its humanoid Optimus robot to the Boston Marathon

Tesla’s Optimus robot is heading to the Boston Marathon finish line

Published

on

By

Tesla’s Optimus humanoid robot will be stationed at the Tesla showroom at 888 Boylston Street in Boston, right along the final stretch of the Boston Marathon today, ready to cheer on runners and pose for photos with spectators.

According to a Tesla email shared by content creator Sawyer Merritt on X, Optimus will be at the Boston Boylston Street showroom on April 20, coinciding with Marathon Monday weekend. The Boston Marathon finishes on Boylston Street, and the surrounding area draws hundreds of thousands of spectators along with international broadcast coverage. Placing Optimus there puts it in front of a massive public audience at zero advertising cost.

The Tesla showroom is at 888 Boylston Street, between Gloucester Street and Fairfield Street. The final mile of the marathon runs directly along Boylston Street, with runners passing the big stores before reaching the finish line at Copley Square.

Optimus was first announced at Tesla’s AI Day event on August 19, 2021, when Elon Musk presented a vision for a general-purpose robot designed to take on dangerous, repetitive, and unwanted tasks. In March 2026, Optimus appeared at the Appliance and Electronics World Expo in Shanghai, where on-site staff stated that mass production of the robot could begin by the end of 2026. Before that, it showed up at the Tesla Hollywood Diner opening in July 2025 and at a Miami showroom event in December 2025.

Tesla’s well-calculated display of Optimus gives the public a low-pressure first encounter with a robot that Tesla is preparing  to soon deploy at scale. The company has previously indicated plans to manufacture Optimus robots at its Fremont facility at up to 1 million units annually, with an Optimus production line at Gigafactory Texas targeting 10 million units per year.

Tesla showcases Optimus humanoid robot at AWE 2026 in Shanghai

Advertisement

Musk has said that Optimus “has the potential to be more significant than the vehicle business over time,” and separately that roughly 80 percent of Tesla’s future value will come from the robot program. Whether that holds depends on production execution. For now, Boston gets a preview of what that future looks like, standing at the finish line on Boylston Street while 32,000 runners pass by.

Continue Reading

News

Tesla expands Unsupervised Robotaxi service to two new cities

This expansion builds directly on Tesla’s existing operations. Robotaxi has been ramping unsupervised rides in Austin for months and maintains activity in the San Francisco Bay Area.

Published

on

Credit: Tesla

Tesla has taken a major step forward in its autonomous ride-hailing ambitions.

On April 18, the company’s official Robotaxi account announced that Robotaxi service is now rolling out in Dallas and Houston, Texas. The update signals the rapid scaling of unsupervised autonomous operations in the Lone Star State.

The announcement includes a compelling 14-second video captured from inside a Model Y. Shot from the passenger perspective, the footage shows the vehicle navigating suburban roads in both cities with zero driver intervention, with no Safety Monitor to be seen.

Tesla also shared geofence maps highlighting the initial service areas: a compact zone in Houston covering parts of Willowbrook and Jersey Village, and a similarly defined area in Dallas near Highland Park and central neighborhoods.

Advertisement

This expansion builds directly on Tesla’s existing operations. Robotaxi has been ramping unsupervised rides in Austin for months and maintains activity in the San Francisco Bay Area.

With Dallas and Houston now live, Texas hosts three active hubs—an impressive concentration that triples the company’s Lone Star footprint in just weeks. The move aligns with Tesla’s Q4 2025 earnings guidance, which outlined a broader H1 2026 rollout across seven U.S. cities, including Phoenix, Miami, Orlando, Tampa, and Las Vegas.

Texas offers favorable regulations, high ride-share demand, and relatively straightforward suburban-to-urban driving patterns ideal for early autonomous scaling. While initial geofences appear modest—roughly 25 square miles per city—Tesla has historically expanded these zones quickly as it gathers real-world data.

Tesla confirms Robotaxi expansion plans with new cities and aggressive timeline

Advertisement

Unsupervised operation marks a critical milestone: passengers can summon, ride, and exit without safety drivers, a leap beyond many competitors still requiring human oversight.

For Tesla, the implications are significant. Successful scaling in major metros could accelerate the transition to a fully driverless fleet, unlocking new revenue streams and validating years of Full Self-Driving investment.

Riders gain convenient, potentially lower-cost mobility, while the company edges closer to Elon Musk’s vision of Robotaxis transforming urban transport.

As Tesla pushes into more cities this year, today’s launch in Dallas and Houston underscores its momentum. Hopefully, Tesla will be able to expand unsupervised rides to another U.S. state soon, which will mark yet another chapter in this short-but-encouraging Robotaxi story.

Advertisement
Continue Reading