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SpaceX Falcon 9 booster and first thrice-flown fairing return to port [photos]
In a period of just 12 hours last Friday, SpaceX successfully returned Falcon 9 booster B1058 and two payload fairing halves to Port Canaveral and a photographer-laden helicopter was airborne to capture it.
With its safe return to dry land, fairing recovery ship GO Ms. Tree’s bullseye catch of an already twice-flown fairing all but guarantees that the record-breaking payload fairing will have a chance to launch a fourth time in the near future. Meanwhile, Falcon 9 booster B1058 – the first US-built rocket to launch US astronauts since June 2011 – will soon be well on its way to its own fourth flight, likely for one of several dozen Starlink missions SpaceX aims to launch in the next ~15 months.
Aside from placing what CEO Elon Musk says is the last batch of satellites needed to kick off the Starlink internet network’s first public beta tests, the Starlink-12 mission was SpaceX’s 17th this year, leaving the company on track to beat its annual launch record by at least a small margin.
If SpaceX continues to follow its 2020 average of one Falcon 9 launch ever ~16.4 days, the company will likely end the year with 22 missions under its belt, narrowly beating the 21 launches it completed in 2018. If it follows its launch average – ~12.8 days per launch – from just the last four or so months, however, SpaceX could crush its record with some 24 or 25 launches this year. Given recent disruptions from reliably bad weather and a rare last-second launch abort, which trajectory SpaceX will follow over the next ~12 weeks is entirely up in the air.
Regardless of the outcome, though, reusability will have played a foundational role to a degree thus far unprecedented. Barring a major surprise, SpaceX will end 2020 having launched just five new Falcon 9 boosters – three of which will likely launch within the last two months of the year.
For fairing recovery and reuse, 2020 has been an even more groundbreaking, seeing SpaceX (seemingly) begin to find steadier footing with increasingly consistent fairing catches. Impressively, in the measly 11 months since SpaceX first reused a Falcon fairing, nearly a third of all launches and almost half of all Starlink missions have flown with one or two flight-proven halves. Recently, Musk even revealed that SpaceX intends for fairings and boosters to be capable of at least 10 launches each, confirming that Starlink-12’s now thrice-flown fairing half is no fluke.
Drone ship Of Course I Still Love You’s (OCISLY) successful Starlink-12 booster recovery ended an agonizing three weeks of back and forth as SpaceX was tugged in a circle by ULA’s launch priority, technical difficulties, and stormy summer weather. Originally meant to recover Falcon 9 booster B1058 as early as mid-September, the launch slowly slipped its way to October 6th. Beginning in late-September, drone ship Just Read The Instructions (JRTI) joined the fray for its role in SpaceX’s GPS III SV04 launch for the US military, a launch that would also find itself delayed several times.
Two seconds before liftoff, new Falcon 9 booster B1062 automatically aborted its October 2nd launch attempt due to bad pressure readings in at least one of its nine Merlin 1D engines. SpaceX has since taken the rocket horizontal and is likely swapping multiple engines, possibly necessitating a second static fire test before the next attempt sometime later this month. That abort has also delayed SpaceX’s second NASA astronaut launch (Crew-1) from Halloween to mid-November to ensure no commonality.
SpaceX has an absolutely jam-packed fourth quarter ahead of it, ranging from GPS III SV04 and Crew-1 to a Sirius XM radio satellite, a Turkish communications satellite, and the joint NASA/ESA/CNES Sentinel 6A oceanography spacecraft. Stay tuned for updates and spectacular new photos from the Teslarati team.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.
CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.
The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.
In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.
The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.
Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”
Robotaxi operating hours moved from 10pm to 11pm.
The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night. Literally trying to avoid grey kittens on grey tarmac in the dark.
— Elon Musk (@elonmusk) October 3, 2026
The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.
Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.
The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.
Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.
The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.
Elon Musk teases TSMC as potential Terafab partner
Tesla reveals early Robotaxi charging strategy, showing scrappy DNA
