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SpaceX Falcon 9 booster and first thrice-flown fairing return to port [photos]

SpaceX successfully returned two Falcon fairings halves and booster B1058 to Port Canaveral in just ~12 hours. (Richard Angle)

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In a period of just 12 hours last Friday, SpaceX successfully returned Falcon 9 booster B1058 and two payload fairing halves to Port Canaveral and a photographer-laden helicopter was airborne to capture it.

With its safe return to dry land, fairing recovery ship GO Ms. Tree’s bullseye catch of an already twice-flown fairing all but guarantees that the record-breaking payload fairing will have a chance to launch a fourth time in the near future. Meanwhile, Falcon 9 booster B1058 – the first US-built rocket to launch US astronauts since June 2011 – will soon be well on its way to its own fourth flight, likely for one of several dozen Starlink missions SpaceX aims to launch in the next ~15 months.

Aside from placing what CEO Elon Musk says is the last batch of satellites needed to kick off the Starlink internet network’s first public beta tests, the Starlink-12 mission was SpaceX’s 17th this year, leaving the company on track to beat its annual launch record by at least a small margin.

Falcon 9 booster B1058, drone ship OCISLY, and fairing catcher Ms. Tree return to Port Canaveral as Blue Origin and ULA launch pads stand watch in the background. (Richard Angle)

If SpaceX continues to follow its 2020 average of one Falcon 9 launch ever ~16.4 days, the company will likely end the year with 22 missions under its belt, narrowly beating the 21 launches it completed in 2018. If it follows its launch average – ~12.8 days per launch – from just the last four or so months, however, SpaceX could crush its record with some 24 or 25 launches this year. Given recent disruptions from reliably bad weather and a rare last-second launch abort, which trajectory SpaceX will follow over the next ~12 weeks is entirely up in the air.

Starlink-12 marks the thirteenth such launch for SpaceX, adding to the 12 flights pictured here. (SpaceX/Richard Angle)

Regardless of the outcome, though, reusability will have played a foundational role to a degree thus far unprecedented. Barring a major surprise, SpaceX will end 2020 having launched just five new Falcon 9 boosters – three of which will likely launch within the last two months of the year.

For fairing recovery and reuse, 2020 has been an even more groundbreaking, seeing SpaceX (seemingly) begin to find steadier footing with increasingly consistent fairing catches. Impressively, in the measly 11 months since SpaceX first reused a Falcon fairing, nearly a third of all launches and almost half of all Starlink missions have flown with one or two flight-proven halves. Recently, Musk even revealed that SpaceX intends for fairings and boosters to be capable of at least 10 launches each, confirming that Starlink-12’s now thrice-flown fairing half is no fluke.

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Ms. Tree seemingly took a victory lap to welcome Falcon 9 B1058 home and celebrate a successful fairing catch. (Richard Angle)
SpaceX had to call off Ms. Chief’s catch attempt but still fished the half (right) out of the water. The left half has now made it through three orbital launches, two splashdowns, and one catch. (Richard Angle)

Drone ship Of Course I Still Love You’s (OCISLY) successful Starlink-12 booster recovery ended an agonizing three weeks of back and forth as SpaceX was tugged in a circle by ULA’s launch priority, technical difficulties, and stormy summer weather. Originally meant to recover Falcon 9 booster B1058 as early as mid-September, the launch slowly slipped its way to October 6th. Beginning in late-September, drone ship Just Read The Instructions (JRTI) joined the fray for its role in SpaceX’s GPS III SV04 launch for the US military, a launch that would also find itself delayed several times.

Two seconds before liftoff, new Falcon 9 booster B1062 automatically aborted its October 2nd launch attempt due to bad pressure readings in at least one of its nine Merlin 1D engines. SpaceX has since taken the rocket horizontal and is likely swapping multiple engines, possibly necessitating a second static fire test before the next attempt sometime later this month. That abort has also delayed SpaceX’s second NASA astronaut launch (Crew-1) from Halloween to mid-November to ensure no commonality.

SpaceX has an absolutely jam-packed fourth quarter ahead of it, ranging from GPS III SV04 and Crew-1 to a Sirius XM radio satellite, a Turkish communications satellite, and the joint NASA/ESA/CNES Sentinel 6A oceanography spacecraft. Stay tuned for updates and spectacular new photos from the Teslarati team.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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Tesla app update makes Robotaxi ownership make a lot more sense

Tesla’s app now shows a live indicator when your car is actively driving itself.

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A recent Tesla app update, released last week  (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.

The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.

The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.

Tesla expands Robotaxi to Florida, marking its third state for autonomy

As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.

As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.

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California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid

California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla

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California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.

The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.

California hits Tesla Cybercab and Robotaxi driverless cars with new law

Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.

California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.

The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.

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