SpaceX has set a new record for the heaviest payload launched on a Falcon 9 rocket as part of a routine Starlink satellite launch.
Simultaneously, the rocket responsible for setting that new record launched with a reusable booster that was last spotted clinging to life – engines heavily damaged – on the deck of a SpaceX drone ship eight months prior. At the time, it wasn’t clear if the Falcon 9 booster – theoretically capable of supporting at least 12-14 more launches – would be able to recover from the damage and fly again.
It’s now clear that the booster suffered no major invisible damage, ultimately allowing SpaceX to complete repairs and return the rocket to service at the cost of a lengthy delay.
According to spaceflight writer Alejandro Alcantarilla Romero, one additional cost – at minimum – was a full set of new Merlin 1D engines. Sometime shortly after Falcon 9 B1069’s flawless December 2021 launch and landing debut, a robotic helper known as Octagrabber most likely lost its grip on the booster while attempting to secure it. Likely already in high seas, the conditions prevented SpaceX workers from safely boarding the ship and manually securing the booster, which was then free to slide about its tilting deck.
Alternatively, it’s possible that Octagrabber successfully secured the booster but was then subjected to truly awful sea conditions. Designed to passively hold boosters to the deck with its sheer weight, even the tank-like robot wouldn’t be able to save a booster if a storm caught the drone ship off guard and the waves were high enough.
Either way, B1069 returned to port pressed against the lip of drone ship Just Read The Instructions’ (JRTI) deck, leaning hard to port. Worse, each of its nine fragile Merlin 1D engine nozzles had been crushed like tinfoil against Octagrabber, damaging them well beyond repair. While there’s a chance that SpaceX was or will be able to salvage the parts of B1069’s original M1D engines above their bell nozzles, it’s little surprise that the company had to fully replace those engines before the booster could fly again.
The damage B1069 suffered on its first launch makes it even more impressive that SpaceX attempted to break Falcon 9’s payload record with its return to flight, suggesting that the company was extremely confident in its repairs.
SpaceX confirmed that Falcon 9 broke the record with its launch of 54 Starlink V1.5 satellites at the end of its hosted webcast, revealing that the rocket launched 16.7 metric tons (~36,800 lb) to Low Earth Orbit (LEO). The last confirmed record – claimed by CEO Elon Musk – was 16.25 tons spread over 53 Starlink V1.5 satellites, which doesn’t entirely add up unless SpaceX added several kilograms to the mass of each satellite between March and August 2022.
Assuming that both numbers are comparable, a roughly 3% improvement is far from an earth-shaking or surprising step forward for SpaceX, a company, renowned for relentless iterative improvement. What is impressive, however, is that SpaceX pushed the envelope while Falcon 9 is both fast approaching its 150th consecutively successful launch and the only rocket currently certified to launch multiple NASA astronauts to the International Space Station. SpaceX’s fifth operational NASA astronaut launch (Crew-5) is scheduled as early as October 3rd. If SpaceX pushing the envelope on Starlink 4-23 had somehow caused the launch to fail, all Falcon 9 rockets would have likely been grounded for months, almost certainly delaying Crew-5 and throwing NASA’s ISS program into chaos.
Given how successful and reliable Falcon 9 already is, it would be hard to blame SpaceX if it decided to freeze the program and avoid additional changes, even if those changes could slightly improve the rocket’s performance. Instead, the company somehow manages to continue upgrading Falcon 9’s performance without obviously impacting its reliability or incurring the wrath of its strictest US government customers. Even Falcon landings, once considered a secondary objective that could be allowed to fail, haven’t suffered. Starlink 4-23 marked SpaceX’s 64th consecutively successful booster landing.
Up next, SpaceX is scheduled to launch Starlink 3-4 no earlier than (NET) August 31st, Starlink 4-20 NET September 4th, and Starlink 4-2 NET September 7th.
Elon Musk
Elon Musk’s xAI, creator of Grok and Grokipedia, celebrates its third birthday
xAI Memphis highlighted several of its milestones over the years in its celebratory post.
Elon Musk’s artificial intelligence startup xAI has marked its third anniversary. The update was shared in a post from the xAI Memphis account on social media platform X.
xAI Memphis highlighted several of its milestones over the years in its celebratory post.
As per xAI, it has built three massive data centers in the city, launched a coherent cluster of 330,000 GBs, created over 3,000 jobs, and paid over $30 million in taxes to local communities.
xAI’s Memphis operation has become a key part of the company’s infrastructure as the company works to train and deploy its Grok artificial intelligence models. Elon Musk has been quite optimistic about Grok’s potential, noting in the past that the large language model might have a shot at achieving artificial general intelligence (AGI).
xAI’s Memphis’ crown jewel is its Colossus supercomputer cluster. The project was announced in 2024 and has since become the home of one of the world’s largest AI compute facilities. The first phase of Colossus reached its initial 100,000 GPU operational milestone in just 122 days, or just about four months.
Industry figures such as Nvidia CEO Jensen Huang have praised the facility, noting that projects of similar scale typically take two to four years to complete.
xAI has cited Memphis’ central location, skilled workforce, and industrial infrastructure as key reasons for selecting the city as the home of its AI training operations. The company has also emphasized plans to expand the site further as it scales compute capacity for Grok and future AI models.
News
Tesla Sweden’s Megapack Supercharger near Arlanda continues to aggravate IF Metall union
The charging site, located in Arlandastad outside Stockholm, appears to be operating despite ongoing union blockade measures tied to Tesla’s labor dispute in the country.
Tesla Sweden’s Megapack-powered Supercharger station near Arlanda Airport has continued to aggravate Swedish labor union IF Metall. The charging site, located in Arlandastad outside Stockholm, appears to be operating despite ongoing union blockade measures tied to Tesla’s labor dispute in the country.
Comments about the site were shared by IF Metall representatives in remarks to Swedish publication CarUp.
The Arlandastad location includes eight Tesla Superchargers powered by a Megapack battery system. Unlike traditional charging stations that rely on direct grid connections, the site uses a large battery installation to store electricity and power the chargers.
According to the Swedish publication, the setup allowed the station to come online despite sympathy measures from Sweden’s electricians’ union, which has attempted to prevent companies from cooperating with Tesla as part of the broader labor conflict.
IF Metall press manager Jesper Pettersson indicated that the union was not aware that the Superchargers had already been connected and activated.
“We do not know the details around this. But it is further proof of how Tesla systematically finds loopholes to circumvent the sympathy measures through active strikebreaking. Every time this happens it gives us reason to sharpen our conflict measures,” Pettersson said.
Union representatives also noted that the Megapack appears to be charged using electrical cables routed through nearby terrain, though the exact power source remains under review.
The Megapack-powered site has then prompted questions from Swedish labor unions about how electricity is being supplied to the system.
IF Metall has submitted a report to Sweden’s Energy Market Inspectorate asking the regulator to review whether the electricity supply arrangement complies with national regulations. The Megapack is reportedly charged using electricity from a local company, though the provider has not been publicly identified.
Peter Lydell, an ombudsman at IF Metall, previously stated that Swedish law limits electricity trading to companies with proper authorization.
“The legislation states that only companies that engage in electricity trading may supply electricity to other parties. You may not supply electricity without a permit, then you are engaging in illegal electricity trading. That is why we have reported this…
“This is about a company that helps Tesla circumvent the conflict measures that exist. It is clear that it is troublesome and it can also have consequences,” Lydell said.
IF Metall and Tesla Sweden’s conflict has been going on for over two years now.
Elon Musk
Starbase after dark: Musk’s latest photo captures a Spaceport on the brink of history
SpaceX’s Starbase city in Boca Chica, Texas is rapidly transforming the southern tip of the Lone Star State into one of the most ambitious launch complexes in history.
A striking nighttime photograph of SpaceX’s Starbase facility in Boca Chica, Texas, shared recently by Elon Musk on X, offers a dramatic glimpse of an operation that is rapidly transforming the southern tip of the Lone Star State into one of the most ambitious launch complexes in history.
The most immediately visible change in the photo is the presence of two fully erected Starship launch towers dominating the coastal skyline. The second orbital launch pad, known as Pad B, now features its fully erected tower, OLIT-3, which stands approximately 474 feet tall and incorporates an integrated water-cooled flame trench designed to minimize damage and reduce turnaround time between launches. The dual-tower silhouette against the night sky signals a decisive shift from experimental testing facility to high-cadence launch operations.
Grok Image concept of Elon Musk’s latest Starbase photo via X
Back at Starbase, Pad 2 is approaching hardware completion, with upgraded chopstick arms, a new chilldown vent system, and all 20 hold-down arms now fitted with protective doors to shield them from the intense exhaust of up to 33 Raptor 3 engines, according to a deeper dive by NASASpaceFlight.
SpaceX has also received approval to nearly double the footprint of the Starbase launch site, with groundwork already underway to add LNG liquefaction plants, expanded propellant storage, and additional ground support infrastructure.
The photo also carries a milestone civic dimension. Starbase officially became a Texas city in May 2025 after a community vote, with SpaceX employees elected as mayor and commissioners of the newly incorporated municipality. That legal status streamlines launch approvals and gives SpaceX direct control over local infrastructure decisions.
The FAA has approved an increase in launches from Starbase in Texas from five to twenty-five per year, clearing the runway for the kind of flight frequency needed to fulfill Starship’s ultimate mission of ferrying cargo and crew to the Moon, servicing the Department of Defense, deploying next-generation Starlink satellites, and eventually establishing Elon Musk’s long sought after goal of a self-sustaining human presence on Mars.
Seen from above in the dark, Starbase looks less like a test site and more like a spaceport.
Elon Musk’s xAI, creator of Grok and Grokipedia, celebrates its third birthday
Tesla Sweden’s Megapack Supercharger near Arlanda continues to aggravate IF Metall union
