Connect with us

News

SpaceX Falcon 9 rocket breaks payload mass record with repaired booster

(SpaceX)

Published

on

SpaceX has set a new record for the heaviest payload launched on a Falcon 9 rocket as part of a routine Starlink satellite launch.

Simultaneously, the rocket responsible for setting that new record launched with a reusable booster that was last spotted clinging to life – engines heavily damaged – on the deck of a SpaceX drone ship eight months prior. At the time, it wasn’t clear if the Falcon 9 booster – theoretically capable of supporting at least 12-14 more launches – would be able to recover from the damage and fly again.

It’s now clear that the booster suffered no major invisible damage, ultimately allowing SpaceX to complete repairs and return the rocket to service at the cost of a lengthy delay.

According to spaceflight writer Alejandro Alcantarilla Romero, one additional cost – at minimum – was a full set of new Merlin 1D engines. Sometime shortly after Falcon 9 B1069’s flawless December 2021 launch and landing debut, a robotic helper known as Octagrabber most likely lost its grip on the booster while attempting to secure it. Likely already in high seas, the conditions prevented SpaceX workers from safely boarding the ship and manually securing the booster, which was then free to slide about its tilting deck.

Advertisement

Alternatively, it’s possible that Octagrabber successfully secured the booster but was then subjected to truly awful sea conditions. Designed to passively hold boosters to the deck with its sheer weight, even the tank-like robot wouldn’t be able to save a booster if a storm caught the drone ship off guard and the waves were high enough.

B1069’s crumpled Merlin 1D engines. (Richard Angle)

Either way, B1069 returned to port pressed against the lip of drone ship Just Read The Instructions’ (JRTI) deck, leaning hard to port. Worse, each of its nine fragile Merlin 1D engine nozzles had been crushed like tinfoil against Octagrabber, damaging them well beyond repair. While there’s a chance that SpaceX was or will be able to salvage the parts of B1069’s original M1D engines above their bell nozzles, it’s little surprise that the company had to fully replace those engines before the booster could fly again.

The damage B1069 suffered on its first launch makes it even more impressive that SpaceX attempted to break Falcon 9’s payload record with its return to flight, suggesting that the company was extremely confident in its repairs.

Starlink 4-3 and 4-5 serve as a stand-in to visualize Starlink 4-23’s record-breaking payload deployment. (SpaceX)

SpaceX confirmed that Falcon 9 broke the record with its launch of 54 Starlink V1.5 satellites at the end of its hosted webcast, revealing that the rocket launched 16.7 metric tons (~36,800 lb) to Low Earth Orbit (LEO). The last confirmed record – claimed by CEO Elon Musk – was 16.25 tons spread over 53 Starlink V1.5 satellites, which doesn’t entirely add up unless SpaceX added several kilograms to the mass of each satellite between March and August 2022.

Assuming that both numbers are comparable, a roughly 3% improvement is far from an earth-shaking or surprising step forward for SpaceX, a company, renowned for relentless iterative improvement. What is impressive, however, is that SpaceX pushed the envelope while Falcon 9 is both fast approaching its 150th consecutively successful launch and the only rocket currently certified to launch multiple NASA astronauts to the International Space Station. SpaceX’s fifth operational NASA astronaut launch (Crew-5) is scheduled as early as October 3rd. If SpaceX pushing the envelope on Starlink 4-23 had somehow caused the launch to fail, all Falcon 9 rockets would have likely been grounded for months, almost certainly delaying Crew-5 and throwing NASA’s ISS program into chaos.

Given how successful and reliable Falcon 9 already is, it would be hard to blame SpaceX if it decided to freeze the program and avoid additional changes, even if those changes could slightly improve the rocket’s performance. Instead, the company somehow manages to continue upgrading Falcon 9’s performance without obviously impacting its reliability or incurring the wrath of its strictest US government customers. Even Falcon landings, once considered a secondary objective that could be allowed to fail, haven’t suffered. Starlink 4-23 marked SpaceX’s 64th consecutively successful booster landing.

Advertisement

Up next, SpaceX is scheduled to launch Starlink 3-4 no earlier than (NET) August 31st, Starlink 4-20 NET September 4th, and Starlink 4-2 NET September 7th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Texas man charged in fatal Tesla crash where he blamed Autopilot

Published

on

A Texas man has been arrested and charged with manslaughter after his Tesla crashed into a home last month, striking a woman inside and killing her. The driver, Michael Butler, claimed the vehicle was in self-driving mode, but information from Tesla shows that Butler overrode the system.

Butler was arrested on Wednesday and booked at the Harris County, Texas, jail. He remained in custody through Thursday and Friday; he did not enter a plea, and his next court hearing is scheduled for Monday.

Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

There are a handful of new clues in the case that could clear Tesla of any wrongdoing, especially as the woman who was killed’s family, the Avilas, filed a wrongful death lawsuit against Tesla and Butler, seeking at least $1 million in damages.

Charging documents from the Harris County prosecutor now show that Butler, who was working DoorDash the evening of the accident, had been using Full Self-Driving mode without incident through the duration of multiple deliveries that evening.

In the moments leading up to the crash, while in FSD and approaching a left turn, Butler pressed the accelerator pedal, overriding FSD’s speed control, and continued to push it until it reached 100 percent. This caused rapid acceleration; the brake pedal was never pressed, and there is no data to show that Butler aimed to turn away from the curb or house.

The charging documents state:

“I noted that the brake pedal was never pressed in the final minute before the crash. I also did not see any data to indicate that the driver attempted to turn away from the curb that he eventually struck. Further, I observed that no mechanical error was detected or recorded by the vehicle before BUTLER and the Tesla struck the curb.”

Additionally, a forensic analysis of Butler’s phone showed that he searched Google around the time of the crash with queries questioning why FSD was “too timid,” “not aggressive enough,” and even searched, “FSD is not aggressive enough for city driving.”

The documents outlined this:

“Investigator Veal also informed me that he had received BUTLER’s cell phone from Deputy Amad and that HDAO digital forensics team had completed a data extraction and download of the phone. Multiple Google searches related to Tesla had been made from BUTLER’s phone in the months leading up the crash. I noted multiple searches in May of 2026 indicating an apparent frustration with Tesla’s FSD mode, including the following searches: “Tesla fsd not aggressive enough 2026 model,” “Tesla fsd not [sic) aggressive enough 2026,” “FSD is not aggressive enough for city driving,” and “tesla fsd too timid.”‘

Tesla had claimed just after the crash that its internal data showed Butler had overridden the system’s speed control and pressed the accelerator completely, causing the vehicle to travel at an excessive rate of speed. Eventually, the car slammed into Avila’s house, killing her.

Butler has now been formally charged with Manslaughter, a felony.

Continue Reading

News

Tesla’s strong Q2 deliveries: Four key drivers behind the surprise

Published

on

(Credit: Tesla)

Tesla shocked with its quarterly delivery report yesterday by reporting it delivered 480,126 vehicles in the second quarter of 2026, a 25 percent year-over-year jump that crushed Wall Street estimates of roughly 400,000–408,000 units. Production reached 451,758, with Model 3 and Model Y accounting for the vast majority.

The result ended two years of annual delivery declines and drew down inventory, signaling demand that outpaced earlier production.

Tesla bears had long warned that the expiration of the U.S. federal EV tax credit would hammer demand. Without the $7,500 incentive, they argued, American buyers would balk at higher effective prices, leading to a sharp slowdown.

Will Tesla thrive without the EV tax credit? Five reasons why they might

That narrative has not played out as predicted. While U.S. EV sales faced broader headwinds, Tesla’s global numbers held firm, underscoring the company’s ability to offset domestic pressure through other levers.

There are several plausible factors that explain Tesla’s strength during this quarter. Let’s take a look at them:

Rising Gas Prices

Rising gas prices provided a powerful tailwind, especially in the U.S.

Geopolitical tensions tied to the Iran conflict pushed fuel costs higher earlier in the year, amplifying the lifetime savings of electric vehicles. Even as oil prices later moderated, the psychological and financial impact lingered, encouraging fleet operators and private buyers to accelerate EV purchases. European sales rebounded sharply, helping drive the quarter’s outperformance.

Full Self-Driving Adoption

Advances in Full Self-Driving (FSD) supervised software also appear to have boosted appeal. Tesla expanded FSD availability in select European markets and continued refining the system.

For tech-oriented buyers, the promise of future autonomy and enhanced driver-assistance features adds perceived value beyond the car itself. This differentiation helps Tesla stand out in a crowded market where competitors focus primarily on hardware and basic range.

Pricing Strategy, Affordable Configurations

Tesla’s offerings and its pricing strategy during Q2 further stimulated demand. Tesla introduced lower-cost versions of the Model 3 and Model Y, widening accessibility without sacrificing core margins.

These moves countered affordability concerns and attracted buyers who had been waiting on the sidelines. Combined with attractive financing and leasing options, the pricing strategy converted interest into actual orders more effectively than many analysts expected.

Broad European Recovery

Supported by government incentives, corporate fleet electrification, and easing political headwinds around CEO Elon Musk, Tesla was supplied additional momentum through stronger registration numbers throughout Europe.

Strong exports from the Shanghai Gigafactory and a production ramp at Giga Berlin ensured supply met this resurgent demand. Corporate buyers, in particular, accelerated transitions to EVs to meet sustainability targets, providing a steady volume base.

These elements created a virtuous cycle that delivered the strong deliveries report. While bears correctly flagged the loss of the U.S. tax credit as a risk, Tesla’s diversified playbook demonstrated that it could remain resilient against those headwinds. The Q2 beat suggests the company remains adept at navigating shifting market conditions, even as competition intensifies.

Continue Reading

News

Tesla Semi involved in first known fatal crash in Nevada

Published

on

Credit: Tesla

A Tesla Semi was involved in a fatal collision on U.S. Highway 50 in Dayton, Nevada, on Sunday, June 28, 2026, marking the first known fatal crash involving the electric Class 8 truck. The incident occurred around 7:20 a.m. at the intersection with Traditions Parkway, approximately 40 miles east of Reno and close to Tesla’s Gigafactory Nevada.

According to the Lyon County Sheriff’s Office and the Nevada State Police Highway Patrol, a semi-truck struck two passenger vehicles stopped at a traffic signal. The truck hit the vehicles from behind. Two people were pronounced dead at the scene, and a third person suffered life-threatening injuries and was flown to a hospital, Forbes reported.

Preliminary statements gathered at the scene by the Lyon County Sheriff’s Office suggested the truck driver may have fallen asleep at the wheel. However, the Nevada Highway Patrol, which is leading the investigation, stated that the official cause has not yet been determined.

Additional information is expected to be released early the following week. The truck was seized for evidence as part of the ongoing probe.

Responders at the scene included deputies from the Lyon County Sheriff’s Office, personnel from the Nevada Highway Patrol, Central Lyon County Fire Department, and the Nevada Department of Transportation. The crash led to the temporary closure of U.S. 50 in both directions.

The Tesla Semi is Tesla’s battery-electric heavy-duty truck, produced at the nearby Gigafactory in Nevada. Authorities initially described the vehicle as a semi-truck; its make was subsequently confirmed through reporting and scene identification; an interesting bit of information here, as the Semi is not yet available publicly and many do not know that Tesla builds electric trucks.

The investigation remains active, with no further official details on contributing factors or vehicle systems released as of early July 2026.

This incident highlights ongoing scrutiny of commercial vehicle safety on Nevada highways, particularly involving fatigue. Law enforcement continues to gather evidence and witness statements.

Continue Reading