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SpaceX Falcon 9 rocket breaks payload mass record with repaired booster

(SpaceX)

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SpaceX has set a new record for the heaviest payload launched on a Falcon 9 rocket as part of a routine Starlink satellite launch.

Simultaneously, the rocket responsible for setting that new record launched with a reusable booster that was last spotted clinging to life – engines heavily damaged – on the deck of a SpaceX drone ship eight months prior. At the time, it wasn’t clear if the Falcon 9 booster – theoretically capable of supporting at least 12-14 more launches – would be able to recover from the damage and fly again.

It’s now clear that the booster suffered no major invisible damage, ultimately allowing SpaceX to complete repairs and return the rocket to service at the cost of a lengthy delay.

According to spaceflight writer Alejandro Alcantarilla Romero, one additional cost – at minimum – was a full set of new Merlin 1D engines. Sometime shortly after Falcon 9 B1069’s flawless December 2021 launch and landing debut, a robotic helper known as Octagrabber most likely lost its grip on the booster while attempting to secure it. Likely already in high seas, the conditions prevented SpaceX workers from safely boarding the ship and manually securing the booster, which was then free to slide about its tilting deck.

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Alternatively, it’s possible that Octagrabber successfully secured the booster but was then subjected to truly awful sea conditions. Designed to passively hold boosters to the deck with its sheer weight, even the tank-like robot wouldn’t be able to save a booster if a storm caught the drone ship off guard and the waves were high enough.

B1069’s crumpled Merlin 1D engines. (Richard Angle)

Either way, B1069 returned to port pressed against the lip of drone ship Just Read The Instructions’ (JRTI) deck, leaning hard to port. Worse, each of its nine fragile Merlin 1D engine nozzles had been crushed like tinfoil against Octagrabber, damaging them well beyond repair. While there’s a chance that SpaceX was or will be able to salvage the parts of B1069’s original M1D engines above their bell nozzles, it’s little surprise that the company had to fully replace those engines before the booster could fly again.

The damage B1069 suffered on its first launch makes it even more impressive that SpaceX attempted to break Falcon 9’s payload record with its return to flight, suggesting that the company was extremely confident in its repairs.

Starlink 4-3 and 4-5 serve as a stand-in to visualize Starlink 4-23’s record-breaking payload deployment. (SpaceX)

SpaceX confirmed that Falcon 9 broke the record with its launch of 54 Starlink V1.5 satellites at the end of its hosted webcast, revealing that the rocket launched 16.7 metric tons (~36,800 lb) to Low Earth Orbit (LEO). The last confirmed record – claimed by CEO Elon Musk – was 16.25 tons spread over 53 Starlink V1.5 satellites, which doesn’t entirely add up unless SpaceX added several kilograms to the mass of each satellite between March and August 2022.

Assuming that both numbers are comparable, a roughly 3% improvement is far from an earth-shaking or surprising step forward for SpaceX, a company, renowned for relentless iterative improvement. What is impressive, however, is that SpaceX pushed the envelope while Falcon 9 is both fast approaching its 150th consecutively successful launch and the only rocket currently certified to launch multiple NASA astronauts to the International Space Station. SpaceX’s fifth operational NASA astronaut launch (Crew-5) is scheduled as early as October 3rd. If SpaceX pushing the envelope on Starlink 4-23 had somehow caused the launch to fail, all Falcon 9 rockets would have likely been grounded for months, almost certainly delaying Crew-5 and throwing NASA’s ISS program into chaos.

Given how successful and reliable Falcon 9 already is, it would be hard to blame SpaceX if it decided to freeze the program and avoid additional changes, even if those changes could slightly improve the rocket’s performance. Instead, the company somehow manages to continue upgrading Falcon 9’s performance without obviously impacting its reliability or incurring the wrath of its strictest US government customers. Even Falcon landings, once considered a secondary objective that could be allowed to fail, haven’t suffered. Starlink 4-23 marked SpaceX’s 64th consecutively successful booster landing.

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Up next, SpaceX is scheduled to launch Starlink 3-4 no earlier than (NET) August 31st, Starlink 4-20 NET September 4th, and Starlink 4-2 NET September 7th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX and xAI tapped by Pentagon for autonomous drone contest

The six-month competition was launched in January and is said to carry a $100 million award.

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Credit: SpaceX/X

SpaceX and its AI subsidiary xAI are reportedly competing in a new Pentagon prize challenge focused on autonomous drone swarming technology, as per a report from Bloomberg News

The six-month competition was launched in January and is said to carry a $100 million award.

Bloomberg reported that SpaceX and xAI are among a select group invited to participate in the Defense Department’s effort to develop advanced drone swarming capabilities. The goal is reportedly to create systems that can translate voice commands into digital instructions and manage fleets of autonomous drones.

Neither SpaceX, xAI, nor the Pentagon’s Defense Innovation Unit has commented on the report, and Reuters said it could not independently verify the details.

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The development follows SpaceX’s recent acquisition of xAI, which pushed the valuation of the combined companies to an impressive $1.25 trillion. The reported competition comes as SpaceX prepares for a potential initial public offering later this year.

The Pentagon has been moving to speed up drone deployment and expand domestic manufacturing capacity, while also seeking tools to counter unauthorized drone activity around airports and major public events. Large-scale gatherings scheduled this year, including the FIFA World Cup and America250 celebrations, have heightened focus on aerial security.

The reported challenge aligns with broader Defense Department investments in artificial intelligence. Last year, OpenAI, Google, Anthropic, and xAI secured Pentagon contracts worth up to $200 million each to advance AI capabilities across defense applications.

Elon Musk previously joined AI and robotics researchers in signing a 2015 open letter calling for a ban on offensive autonomous weapons. In recent years, however, Musk has spoken on X about the strengths of drone technologies in combat situations.

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Doug DeMuro names Tesla Model S the Most Important Car of the last 30 years

In a recent video, the noted reviewer stated that the choice was “not even a question.”

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Popular automotive reviewer and YouTuber Doug DeMuro has named the 2012 Tesla Model S as the most important car of the last 30 years.

In a recent video, the noted reviewer stated that the choice was “not even a question,” arguing that the Model S did more to change the trajectory of the auto industry than any other vehicle released since the mid-1990s.

“Unquestionably in my mind, the number one most important car of the last 30 years… it’s not even a question,” DeMuro said. “The 2012 Tesla Model S. There is no doubt that that is the most important car of the last 30 years.”

DeMuro acknowledged that electric vehicle adoption has faced recent headwinds. Still, he maintained that long-term electrification is inevitable.

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“If you’re a rational person who’s truthful with yourself, you know that the future is electric… whether it’s 10, 20, 30 years, the future will be electric, and it was the Model S that was the very first car that did that truthfully,” he said.

While earlier EVs like the Nissan Leaf and Chevrolet Volt arrived before the Model S, DeMuro argued that they did not fundamentally shift public perception. The Model S proved that EVs “could be cool, could be fast, could be luxurious, could be for enthusiasts.” It showed that buyers did not have to make major compromises to drive electric.

He also described the Model S as a cultural turning point. Tesla became more than a car company. The brand expanded into Superchargers, home energy products, and a broader tech identity.

DeMuro noted that the Leaf and Volt “made a huge splash and taught us that it was possible.” However, he drew a distinction between being first and bringing a technology into the mainstream.

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“It’s rarely about the car that does it first. It’s about the car that brings it into the mainstream,” he said. “The Model S was the car that actually won the game even though the Leaf and Volt scored the first.”

He added that perhaps the Model S’ most surprising achievement was proving that a new American automaker could succeed. For decades, industry observers believed the infrastructure and capital requirements made that nearly impossible.

“For decades, it was generally agreed that there would never be another competitive American car company because the infrastructure and the investment required to start up another American car company as just too challenging… It was just a given basically that you couldn’t do it. And not only did they go it, but they created a cultural icon… That car just truly changed the world,” he said. 

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Elon Musk doubles down on Tesla Cybercab timeline once again

“Cybercab, which has no pedals or steering wheel, starts production in April,” Musk said.

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Credit: @JT59052914/X

CEO Elon Musk doubled down once again on the timeline of production for the Tesla Cybercab, marking yet another example of the confidence he has in the company’s ability to meet the aggressive timeline for the vehicle.

It is the third time in the past six months that Musk has explicitly stated Cybercab will enter production in April 2026.

On Monday morning, Musk reiterated that Cybercab will enter its initial manufacturing phase in April, and that it would not have any pedals or a steering wheel, two things that have been speculated as potential elements of the vehicle, if needed.

Musk has been known to be aggressive with timelines, and some products have been teased for years and years before they finally come to fruition.

One of perhaps the biggest complaints about Musk is the fact that Tesla does not normally reach the deadlines that are set: the Roadster, Semi, and Unsupervised Full Self-Driving suite are a few of those that have been given “end of this year” timelines, but have not been fulfilled.

Nevertheless, many are able to look past this as part of the process. New technology takes time to develop, but we’d rather not hear about when, and just the progress itself.

However, the Cybercab is a bit different. Musk has said three times in the past six months that Cybercab will be built in April, and this is something that is sort of out of the ordinary for him.

In December 2025, he said that Tesla was “testing the production system” of the vehicle and that “real production ramp starts in April.

Elon Musk shares incredible detail about Tesla Cybercab efficiency

On January 23, he said that “Cybercab production starts in April.” He did the same on February 16, marking yet another occasion that Musk has his sights set on April for initial production of the vehicle.

Musk has also tempered expectations for the Cybercab’s initial production phase. In January, he noted that Cybercab would be subjected to the S-curve-type production speed:

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

Cybercab will be a huge part of Tesla’s autonomous ride-sharing plans moving forward.

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