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Merlin 1D's kerolox exhaust is a blindingly bright, opaque yellow-orange. (Tom Cross) Merlin 1D's kerolox exhaust is a blindingly bright, opaque yellow-orange. (Tom Cross)

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SpaceX Falcon 9 rocket tests engines for first launch and landing of the new decade

Falcon 9 B1049 lifts off for the first time at SpaceX's LC-40 pad in September 2018. (Teslarati)

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SpaceX has successfully fired up a Falcon 9 rocket for the first time in 2020, setting the company up for the first of potentially dozens of Starlink launches over the next 12 months.

On the afternoon of January 4th, SpaceX loaded Falcon 9 with hundreds of tons of liquid oxygen, refined kerosene (RP-1), nitrogen, and helium and ultimately ignited all nine of the booster’s Merlin 1D engines, briefly producing some 7600 kN (1.7 million lbf) of thrust in a routine test known as a wet dress rehearsal (WDR) and static fire. As is tradition, SpaceX confirmed that the test looked successful just a handful of minutes after it was completed and verified that the rocket is now scheduled to launch 60 new Starlink satellites as early as 9:19 pm ET, January 6th (02:19 UTC, Jan 7).

Set to lift off from its LC-40 Cape Canaveral Air Force Station (CCAFS) launch pad, SpaceX’s first launch of the new year and decade hints at what is expected to follow over the course of 2020. In simple terms, the company’s ambitions have never been higher and anywhere from 36 to 38 orbital launches are scheduled between now and 2021 – some 65% of which will likely be internal Starlink missions.

If SpaceX manages to launch even half as many Starlink missions as it says it wants to this year, the company will be heading into 2021 with an operational internet satellite constellation nearly a thousand spacecraft strong – almost enough to ensure uninterrupted global coverage. Already, if SpaceX’s January 6th launch – known as Starlink V1 L2 (the second launch of v1.0 satellites) – goes as planned, the company will almost certainly become the owner of the world’s largest commercial satellite constellation less than eight months after it began launching its unique flat-packed spacecraft.

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By designing and shaping the spacecraft for efficient packing, SpaceX’s can launch in incredible number of Starlink satellites on a single Falcon 9. (SpaceX)

In a classic SpaceX move, the company’s Starlink satellite bus is a radical departure from all other commercial spacecraft, opting for a table-like rectangular shape that is extremely flat. While the rectangular shape – likely chosen for the extreme ease of manufacturing it should allow – significantly decreases packing efficiency, Starlink’s flat design and unique deployment mechanism means that SpaceX can fit an unprecedented 60 satellites (each weighing more than 250 kg or 550 lb) into a single lightly-modified Falcon 9 payload fairing.

Ultimately, SpaceX also design its Starlink satellites to be dramatically more robust than any comparable commercial spacecraft, meaning that they are meant to tolerate the violent acoustic launch environment without foam sound suppression panels that otherwise take up space inside Falcon 9’s fairing. Additionally, they are meant to survive the odd collision during their bizarre deployment, in which Falcon 9’s upper stage spins itself like a fan and releases the entire 60-satellite stack at once. Further, this means that Starlink satellites can be transported from their Washington state factory to Cape Canaveral, Florida far more easily and cheaply than almost any other spacecraft of a similar size and weight.

Falcon 9’s second fourth flight

It’s a mouthful, but SpaceX’s Starlink-2 mission will technically mark Falcon 9’s second fourth flight, meaning that it will be the second time a single Falcon 9 booster launches (and optimally lands) for the fourth time. Thrice-flown Falcon 9 booster B1049 has been assigned to support the launch.

The fourth completed Falcon 9 Block 5 booster, B1049 debuted on September 10th, 2018 on the Telstar 18V satellite launch, followed by a second flight (Iridium-8) in January 2019 and its third and most recent launch in May 2019. B1049’s most recent mission happened to be the very first dedicated Starlink launch, placing 60 Starlink v0.9 spacecraft in orbit in a sort of massive beta test of SpaceX’s cutting-edge satellite technology and design.

In support of Starlink V1 L1, the first launch of finalized Starlink v1.0 satellites, Falcon 9 booster B1048 became the first SpaceX rocket to successfully launch and land four times in November 2019, safely returning to shore aboard drone ship Of Course I Still Love You (OCISLY) a few days later. With (hopefully) two (and soon three) recovered boosters with four flights each under their belts, SpaceX will have a relative wealth of data it can then use to plot the way forward to fifth flights of boosters and beyond – halfway to the minimum Block 5 design goal of 10 launches apiece.

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Teslarati photographer Richard Angle (@RDanglePhoto) will be on-site to capture SpaceX’s first Falcon 9 launch and booster recovery of the 2020s. Stay tuned for more details and photos as the launch nears!

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

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(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

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Tesla teases going Plaid Mode with the Model 3

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Credit: Tesla

Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.

On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.

Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.

But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”

It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.

Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.

Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline

Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.

A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.

More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.

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NASA’s first human outpost on the Moon starts now – SpaceX on deck

NASA named the rovers, landers, and vendors that will build America’s first Moon Base.

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NASA has laid out its most detailed Moon Base plan to date, describing a permanent outpost near the Moon’s south pole that the agency intends to build over the coming decade as a direct stepping stone to Mars. “The Moon Base will be America’s and humanity’s first outpost on another celestial world,” NASA Administrator Jared Isaacman said, adding that every mission crewed and uncrewed “will be a learning opportunity as we return to the lunar surface, build the infrastructure to stay, and master the skills required to live and operate in one of the most demanding and dangerous environments imaginable.”

The plan is structured in three phases involving both uncrewed and crewed missions to deliver equipment, vehicles, and infrastructure to the surface, with the first three moon base missions targeted to launch before the end of 2026.

Moon Base I, targeting fall 2026, will use Blue Origin’s Blue Moon Mark 1 lander to deliver scientific instruments to the Shackleton Connecting Ridge, the same region where Artemis astronauts will land. Moon Base II will send Astrobotic’s Griffin lander carrying more than 1,100 pounds of cargo including Astrolab’s FLIP rover to begin developing mobility systems on the surface. Moon Base III will carry the Lunar Vertex science mission on Intuitive Machines’ Nova-C Trinity lander to study lunar swirls near the south pole, with ESA and Korean science payloads aboard.

Elon Musk pivots SpaceX plans to Moon base before Mars

 

On the rover side, NASA awarded Astrolab $219 million and Lunar Outpost $220 million to build the first phase of Lunar Terrain Vehicles, with both rovers targeted for deployment to the lunar surface by 2028. Astrolab’s crewed rover weighs roughly 2,000 pounds and can reach over 6 mph. Lunar Outpost’s Pegasus rover can operate autonomously or via remote control at over 9 mph. Blue Origin separately received $188 million with an option worth $280.4 million to deliver cargo landers for rover transport.

NASA also confirmed that MoonFall, a mission deploying four survey drones to scout Artemis landing sites, has selected Firefly Aerospace to build the transport spacecraft, with a 2028 launch target.

SpaceX sits at the center of that commercial layer. SpaceX holds the NASA Human Landing System contract for the Starship-derived lander that will put astronauts on the surface under Artemis IV, currently targeting 2028. Before that can happen, SpaceX must demonstrate in-orbit propellant transfer at scale, a process requiring multiple Starship tanker launches to fuel a single mission. Water ice at the lunar south pole is central to the base’s long-term viability, as it can be converted into drinking water, breathable oxygen, and rocket fuel, directly reducing dependence on Earth resupply. That resource loop becomes far more practical if Starship can land and be refueled on or near the Moon itself.

Elon Musk has publicly stated that Starship V3, which recently completed its first flight, should be capable enough for initial Mars missions. The Moon Base plan announced Tuesday is the infrastructure layer that connects everything between those two ambitions, and SpaceX is the only American company currently contracted to build the rocket that gets humans to either destination.

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