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SpaceX Falcon 9 breaks NASA Shuttle reuse record, catches full rocket nosecone

Falcon 9 B1058 is officially the world's most quickly reusable rocket after a successful second launch and landing. (SpaceX)

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A SpaceX Falcon 9 booster has broken a decades-old NASA Space Shuttle reuse record after successfully launching a South Korean military satellite and landing on drone ship Just Read The Instructions (JRTI).

Meanwhile, CEO Elon Musk says that SpaceX also managed to catch both payload fairing (nosecone) halves for the first time ever – an achievement more than three years and a dozen failed attempts in the making.

Known as launch turnaround, the record SpaceX now holds refers to the time it takes for a reusable rocket to launch twice. Prior to today, NASA set that record in 1985 when it launched the same Space Shuttle orbiter (STS Atlantis) twice in 54 days – a truly incredible feat for such a complex vehicle.

Falcon 9 B1058 is officially the world’s most quickly reusable rocket after a successful second launch and landing. (Richard Angle)

On July 20th, however, Falcon 9 booster B1058 lifted off for the second time in 51 days, beating the Space Shuttle’s 35-year-old turnaround record by a slim margin. Prior to its successful launch of South Korea’s Lockheed Martin-built ANASIS II military communications satellite, B1058 supported Crew Dragon’s inaugural NASA astronaut launch, a historic moment and arguably the most important mission in SpaceX’s 18-year history. Now, less than two months later, the booster has broken what is arguably the most significant record in the history of reusable rockets.

Coincidentally, both Space Shuttle Atlantis and Falcon 9 booster B1058 set their respective turnaround records on their first and second launches. Shuttle Atlantis ultimately went on to launch 31 more times after two major overhauls in 1989 and 1997 and was also the last Space Shuttle to launch when it completed the STS-135 mission in June 2011.

Space Shuttle Atlantis’ second launch… (NASA)
…and landing. (NASA)
Falcon 9 B1058’s second launch… (SpaceX)
…and landing. (SpaceX)

As such, Falcon 9 booster B1058 – the rocket that ended nine years without a domestic astronaut launch capability – could scarcely be more deserving as the new world record holder for orbital-class rocket turnaround. The symmetry of that handoff is extraordinarily improbable and made even more impressive by the fact that less than two weeks after B1058 launched Demo-2, NASA appeared to give SpaceX permission to launch future astronauts on flight-proven Dragons and Falcon 9 boosters.

Crew Dragon is currently docked to the International Space Station (ISS) and is scheduled to return to Earth with two NASA astronauts as early as August 2nd. (NASA)

Meanwhile, SpaceX CEO Elon Musk has revealed that the ANASIS II mission was host to yet another major rocket reusability milestone (and technically a record). For the first time ever, SpaceX has successfully caught both halves of Falcon 9’s payload fairing with twin recovery ships GO Ms. Tree and Ms. Chief, the first time in history that an orbital-class rocket’s deployable payload fairing has been fully recovery. SpaceX began experimenting with fairing recovery more than three years ago and started trying to catch fairing halves in February 2018. In 12 attempts, SpaceX managed to catch three single fairing halves, although many more were recovered and even reused after soft ocean landings.

The lucky Falcon 9 fairing in question. (Richard Angle)

The first successful double fairing catch comes after two failed attempts with both ships, suggesting that SpaceX has either made some significant improvements or got extremely lucky. Either way, it’s a huge step forward for a program that could ultimately save SpaceX up to $6 million (~10%) of the cost of every Falcon 9 satellite launch, while also acting as a multiplier for fairing production without requiring actual factory expansion. SpaceX’s next two launches are expected to occur within the next two weeks, giving the company plenty of opportunities to (hopefully) replicate today’s historic fairing recovery success.

(Richard Angle)
(Richard Angle)
(Richard Angle)
(Richard Angle)
(Richard Angle)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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Elon Musk

Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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Cybertruck

Tesla analyst claims another vehicle, not Model S and X, should be discontinued

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Credit: Tesla

Tesla analyst Gary Black of The Future Fund claims that the company is making a big mistake getting rid of the Model S and Model X. Instead, he believes another vehicle within the company’s lineup should be discontinued: the Cybertruck.

Black divested The Future Fund from all Tesla holdings last year, but he still covers the stock as an analyst as it falls in the technology and autonomy sectors, which he covers.

In a new comment on Thursday, Black said the Cybertruck should be the vehicle Tesla gets rid of due to the negatives it has drawn to the company.

The Cybertruck is also selling in an underwhelming fashion considering the production capacity Tesla has set aside for it. It’s worth noting it is still the best-selling electric pickup on the market, and it has outlasted other EV truck projects as other manufacturers are receding their efforts.

Black said:

IMHO it’s a mistake to keep Tesla Cybertruck which has negative brand equity and sold 10,000 units last year, and discontinue S/X which have strong repeat brand loyalty and together sold 30K units and are highly profitable. Why not discontinue CT and covert S/X to be fully autonomous?”

On Wednesday, CEO Elon Musk confirmed that Tesla planned to transition Model S and Model X production lines at the Fremont Factory to handle manufacturing efforts of the Optimus Gen 3 robot.

Musk said that it was time to wind down the S and X programs “with an honorable discharge,” also noting that the two cars are not major contributors to Tesla’s mission any longer, as its automotive division is more focused on autonomy, which will be handled by Model 3, Model Y, and Cybercab.

Tesla begins Cybertruck deliveries in a new region for the first time

The news has drawn conflicting perspectives, with many Tesla fans upset about the decision, especially as it ends the production of the largest car in the company’s lineup. Tesla’s focus is on smaller ride-sharing vehicles, especially as the vast majority of rides consist of two or fewer passengers.

The S and X do not fit in these plans.

Nevertheless, the Cybertruck fits in Tesla’s future plans. Musk said the pickup will be needed for the transportation of local goods. Musk also said Cybertruck would be transitioned to an autonomous line.

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