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SpaceX Falcon 9 breaks NASA Shuttle reuse record, catches full rocket nosecone

Falcon 9 B1058 is officially the world's most quickly reusable rocket after a successful second launch and landing. (SpaceX)

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A SpaceX Falcon 9 booster has broken a decades-old NASA Space Shuttle reuse record after successfully launching a South Korean military satellite and landing on drone ship Just Read The Instructions (JRTI).

Meanwhile, CEO Elon Musk says that SpaceX also managed to catch both payload fairing (nosecone) halves for the first time ever – an achievement more than three years and a dozen failed attempts in the making.

Known as launch turnaround, the record SpaceX now holds refers to the time it takes for a reusable rocket to launch twice. Prior to today, NASA set that record in 1985 when it launched the same Space Shuttle orbiter (STS Atlantis) twice in 54 days – a truly incredible feat for such a complex vehicle.

Falcon 9 B1058 is officially the world’s most quickly reusable rocket after a successful second launch and landing. (Richard Angle)

On July 20th, however, Falcon 9 booster B1058 lifted off for the second time in 51 days, beating the Space Shuttle’s 35-year-old turnaround record by a slim margin. Prior to its successful launch of South Korea’s Lockheed Martin-built ANASIS II military communications satellite, B1058 supported Crew Dragon’s inaugural NASA astronaut launch, a historic moment and arguably the most important mission in SpaceX’s 18-year history. Now, less than two months later, the booster has broken what is arguably the most significant record in the history of reusable rockets.

Coincidentally, both Space Shuttle Atlantis and Falcon 9 booster B1058 set their respective turnaround records on their first and second launches. Shuttle Atlantis ultimately went on to launch 31 more times after two major overhauls in 1989 and 1997 and was also the last Space Shuttle to launch when it completed the STS-135 mission in June 2011.

Space Shuttle Atlantis’ second launch… (NASA)
…and landing. (NASA)
Falcon 9 B1058’s second launch… (SpaceX)
…and landing. (SpaceX)

As such, Falcon 9 booster B1058 – the rocket that ended nine years without a domestic astronaut launch capability – could scarcely be more deserving as the new world record holder for orbital-class rocket turnaround. The symmetry of that handoff is extraordinarily improbable and made even more impressive by the fact that less than two weeks after B1058 launched Demo-2, NASA appeared to give SpaceX permission to launch future astronauts on flight-proven Dragons and Falcon 9 boosters.

Crew Dragon is currently docked to the International Space Station (ISS) and is scheduled to return to Earth with two NASA astronauts as early as August 2nd. (NASA)

Meanwhile, SpaceX CEO Elon Musk has revealed that the ANASIS II mission was host to yet another major rocket reusability milestone (and technically a record). For the first time ever, SpaceX has successfully caught both halves of Falcon 9’s payload fairing with twin recovery ships GO Ms. Tree and Ms. Chief, the first time in history that an orbital-class rocket’s deployable payload fairing has been fully recovery. SpaceX began experimenting with fairing recovery more than three years ago and started trying to catch fairing halves in February 2018. In 12 attempts, SpaceX managed to catch three single fairing halves, although many more were recovered and even reused after soft ocean landings.

The lucky Falcon 9 fairing in question. (Richard Angle)

The first successful double fairing catch comes after two failed attempts with both ships, suggesting that SpaceX has either made some significant improvements or got extremely lucky. Either way, it’s a huge step forward for a program that could ultimately save SpaceX up to $6 million (~10%) of the cost of every Falcon 9 satellite launch, while also acting as a multiplier for fairing production without requiring actual factory expansion. SpaceX’s next two launches are expected to occur within the next two weeks, giving the company plenty of opportunities to (hopefully) replicate today’s historic fairing recovery success.

(Richard Angle)
(Richard Angle)
(Richard Angle)
(Richard Angle)
(Richard Angle)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla has a Cybercab problem nobody saw coming

Tesla’s Cybercab line now builds robotaxis faster than Tesla can deploy them, Lars Moravy says.

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Tesla’s Cybercab line in Texas can now build the two seat robotaxi faster than the company can put it into service, according to Lars Moravy, Tesla’s Vice President of Vehicle Engineering. “We don’t run every day because the line can run so fast. It’s currently outpacing our deployments,” Moravy said in a new Cybercab deep dive from Munro Live. “So, it’s a bit of a race right now. Who’s going to go faster? Right now the manufacturing line’s ahead.”

Tesla’s official Robotaxi account shared a Cybercab analysis video on X on Monday, calling it a “Cybercab engineering deep dive.” Moravy’s comments go further than what he told analysts on the Q3 earnings call last week, when he said the Cybercab line’s listed capacity of more than 125,000 units a year undersells what it can actually run.

The tour shows where that speed comes from. Tesla’s unboxed process splits the Cybercab into front, rear, side and center modules that are built and tested on their own before they meet on a short final line. That final line has just 25 fully automated stations, which Tesla’s team estimated is a fifth to a tenth of what a Model Y needs. The full line is about 78% automated, the framing line is already at 100%, and the layout uses roughly 50% less floor space per vehicle. The stated goal is “100% automation in 10 second cycle time,” or one finished Cybercab every 10 seconds.

Tesla also deleted the paint shop. Only the side modules are coated, and the exterior panels get their color inside the molding machine. Engineers said the car is designed to run at least 500,000 miles, which matters for a vehicle that will spend most of its day carrying riders.

The battery got the same treatment. The Cybercab uses an 88S6P pack of 4680 cells in a steel enclosure, a first for Tesla, with each module potted separately so a single failed module can be swapped instead of the whole pack. Wireless battery management boards replace a wiring harness, and new contactors are fast enough to drop the pyro fuse entirely. Tesla’s battery director graded the pack an A minus, compared with a D for the Model Y structural pack and a B minus for Cybertruck. Up front, the drive unit runs an 11:1 gear ratio versus roughly 9:1 on most Teslas, since the Cybercab does not need a high top speed.

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The deployment side is now the bottleneck Moravy described. Tesla had more than 50 Cybercabs working the Formula 1 weekend in Austin, and Texas records show 463 Cybercabs registered. Tesla said on its earnings call that Cybercab service will launch in Dallas next month, and Moravy said the company is aiming to get Cybercabs to customers by the end of 2026. Every unit built so far has gone into Tesla’s own fleet since the line moved into volume production in April.

Munro Live also asked when it could get a Cybercab to tear down. Tesla’s answer: “Not yet.”

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How SpaceX Is raising Raptor’s sea-level thrust while holding engine mass steady

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Credit: SpaceX

SpaceX’s Raptor engine family has steadily increased sea-level thrust while simultaneously reducing mass, turning iterative engineering gains into substantially higher performance for the Super Heavy booster. CEO Elon Musk shed more light on how powerful Raptor 4 will be, and it’s pretty crazy.

Raptor 1 delivered 185 metric tons of thrust at roughly 2,080 kilograms, while Raptor 2 raised that to 230 tons while cutting mass to about 1,630 kilograms. SpaceX data for Raptor 3 lists a target of 280 tons at 1,525 kilograms (with further reductions in associated vehicle hardware), while operational flight ratings have been cited near 250 tons.

This morning, Elon Musk stated that Raptor 4 is expected to reach 300 tons of sea-level thrust at roughly the same mass as Raptor 3. Across these versions, thrust has risen by more than 60 percent from the first engines while engine mass has fallen, producing a sharp improvement in thrust-to-weight ratio. This is a true testament to how great SpaceX engineering has been:

With 33 engines on SuperHeavy, the jump from earlier versions to a 300-ton Raptor 4 would produce roughly 9,900 metric tons of total liftoff thrust, nearly three times the Saturn V’s approximately 3,400 metric tons from its five F-1 engines.

This is not just a larger number on a data sheet, either, as sea-level thrust is the force available the moment the vehicle leaves the pad. This is when it is heaviest and still deep in Earth’s gravity well and dense atmosphere.

Higher levels of sea-level thrust directly improves the initial thrust-to-weight ratio of the full stack. A higher ratio produces faster acceleration off the pad, which shortens the time the rocket has to spend fighting gravity, and gravity losses during the first minute or two of the flight are a major drain on total available delta-v. Every second shaved off of that early climb preserves more propellant energy for reaching orbital velocity or for carrying extra payload.

Because Super Heavy’s engine count is constrained by vehicle diameter and packing density, increasing thrust per engine is the most straightforward way to raise total liftoff performance without redesigning the booster structure or design.

The same-mass target for Raptor 4 is equally important. Holding engine mass roughly constant while raising thrust improves the engine’s own thrust-to-weight ratio and reduces the structural and propellant mass fraction that must be carried solely to support the engines.

Earlier Raptor iterations also simplified or eliminated extensive vehicle-side hardware such as heat shields. These gains compound: more force for less installed mass leaves additional capacity for propellant, payload, or operational margins such as engine-out capability.

For Starship’s architecture, the practical effects are large. Greater liftoff thrust supports heavier vehicles, larger propellant loads, and higher payloads to low Earth orbit, figures SpaceX has targeted in the 100-plus-ton reusable range. That capacity underpins orbital refueling, lunar missions, and eventual Mars cargo and crew flights.

Continued growth in sea-level thrust therefore tightens the gap between theoretical rocket performance and the high flight rates and reusability needed to make large-scale space transport practical.

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Tesla Assisted Driving expands to tenth EU country

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Tesla has expanded its Tesla Assisted Driving (TAD) suite to its tenth European country, as Latvia joined a growing list of European Union member states authorizing the company’s advanced driver assistance technology.

Tesla Europe announced this morning that the system is now approved in Latvia, with a software rollout to begin soon.

The approval and rollout follow recognition of a provisional European type approval originally granted by the Netherlands’ RDW authority on April 10.

Latvia’s Road Traffic Safety Directorate (CSDD) evaluated the Dutch documentation, coordinated with the other national authorities, and reviewed updates from Tesla. These included tightened limits on speed offsets, automatic resets of any manual speed adjustments after each trip, and stronger driver monitoring.

In Europe, the feature is marketed as Tesla Assisted Driving after a recent rule change that labeled the name “Full Self-Driving” as misleading.

Tesla starts showing how FSD will change lives in Europe

The system remains an SAE Level 2 driver assistance tool, not unsupervised autonomy. It can control speed, steering, braking, lane changes, and intersections while following a navigation route. Drivers need not keep their hands on the wheel at all times, yet they must continuously monitor the road and be prepared to intervene immediately.

The sequence of EU recognitions began with the Netherlands in April and continued through Lithuania, Estonia, Denmark, Belgium, Slovenia, Czechia, Croatia, and Slovakia. Most have relied on mutual recognition of the single Dutch provisional approval rather than independent national testing.

These national clearances do not yet constitute bloc-wide authorization. An EU-wide decision requires a qualified majority in the Technical Committee on Motor Vehicles: at least 15 of 27 member states representing 65 percent of the EU population. Larger markets, like Germany, France, and Italy, remain under review, and a vote is expected this December.

However, for Latvian Tesla owners with compatible vehicles and software, the imminent rollout expands access to the supervised system while underscoring that attentive human oversight remains essential.

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